Resume - Compounding & QA enginer

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Resume #78385

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(2 May 1972)

_______________________________________
Profile
* To produce a global quality accepted product by using the latest quality techniques & by adopting Fool-proof method of quality systems
* To put my team always on the top position among the various competitors around.

TRAININGS / SEMINARS
1. TEAM MEMBER OF BLACK BELT SIX SIGMA
2. Certified Internal Auditor for ISO/TS 16949, attended two days training session on Internal Auditor conducted by UL INDIA in Gates India Ltd.
3. Two weeks training programme in Gates India Ltd. for the documentation & implementation of ISO/TS 16949, MSA, SPC Techniques, FMEA, Kaizen & Poka-yoke (Fool-proofing ), TPM, AUTONOMOUS MAINTINENCE, 5'S, EMS, GPS Etc.

Education
1. Graduation in Science with Physics, Chemistry & Mathematic in 1994
2. Presently doing PG DIPLOMA in rubber Technology FROM IRI, KHADGPUR, RESULTS OF EXAM IS AWITED
3. P.G.Diploma in computer applications from M.D.U. Rohtak (HR)

Computer Literacy
MS Office ¡V 2000
Fluent with Production Based Software, ERP

Professional Experience (In Chronological Order)
Compounding / QA & QC specialist Oct.26 -08 to till date
Presently I am working in Saudi Arabia with Alfanar cables ltd (Riyad). As a Compounding / QA & QC specialist.
Lab Engineer (QA)
GATES INDIA PRIVATE LIMITED October' 21 ¡V03 to 21 Oct. 08
(TS-16949Certified)
Experience No. 1
Presently working as a Lab engineer with GATES INDIA PVT. LTD. (Subsidiary of TOMKIN group U.S.A.), manufacturing industrial and hydraulic hoses for export and domestic market. The organization is fully based on E.R.P. System. Gates is the world leader in belts and hoses operate 42 manufacturing units across five continents. Main Customers are GTES USA, JCB, IOC, and BPCL,FORD,.
Job Profile
* Analysis of Customer claims, perato analysis doing Why-Why analysis & implement Corrective & Preventive action at Process stage, Following 8D approach, follow up with supplier for CAPA, closing of Non conformance
* Assist Manufacturing & Technical team in Product development & Pre-production trials with objective of achieving Consistency & Quality

Responsible for incoming row material testing, semi finish material, testing and finished product tests by using Global Testing Methods like as ASTM.
* In raw material: I check moony viscosity of rubber, melting point, flesh point, softening point, heat lose, aniline point, ash contt., sp. gravity, sieve residue test, D.B.P. test for Carbon black, tensile strength of yarn & wire, abrasion test, flame test, PH testing, moister contt., melt flow index test, electrical conductivity, volume resistance, and other electrical tests, flame test In-process batch control: Rheo & then physical testing of the cured stock, flame test.
* In finished product: Brust testing, impulse testing, Dimension checking, proof test, pricking test, ageing test,fule soluble test,volume swell test etc as per ASTM Standard.
* Interaction with Customers, by occasionally visiting at their end for Quality related problems & other improvement related part.
INDUSTRIAL CABLES (I) LTD. Mar. 1998 to October 2003
Experience No. 2(mixing supervisor)
I worked with Industrial Cables (I) Ltd. an I.S.O. 9001 power cable unit situated in Punjab, joined as an Extrusion Supervisor, with my working skill promotes me as a Compounding & Lab. Supervisor (Rubber & PVC).
Job Profile
The organization involves in manufacturing of high power cables and control cables. These Cables are insulated with cross-linked polyethylene, rubber, PVC, metal zed paper (voltage grade from 440V to 66kV).

LAB & COMPOUNDING SUPERVISOR
„u Resource utilization / Maximization
„u Sort out the problems, which are emerging during the process of compounding and in extrusion section.
„u Meeting production schedule targets.
„u Improvement in Quality and productivity.
„u Motivating and guiding the workforce.
„u Man Hour division & Man Power Planning.
„u Safe Oil & garbage Disposal (According to Environmental Management Policy)
„u And Responsible for above mention tests.
I supervise following machines for achieving the per shift production target:
PVC Compound manufacturing:
1. PK-100 from Warner & pflider Germany (200 kg to 250 kg per hr.)
2. Internal Mixer (Banbary Mixer) from FAMM Mumbai (350kg to 450kg per hr.)
Rubber Compound
1. Two Roll Mill from Modern 16"X42" (175kg to 225kg per hr.), 22"X60" (350kg to 400kg per hr.)
2. Banbary Mixer from warner & Phelidder (GERMANY).
3. inter Mix from alfreid & harward (USA).
Experience No. 3 Mar. 96 to Mar. 98
Two year work in Extrusion Section of Industrial Cables (I) Ltd. an I.S.O. 9001 power cable unit situated in Punjab, as a production supervisor on following machines: -
a) Meiliffer Extruder with 152mm extruder from John Royal (USA) for PVC Cable Manufacturing.
b) Horizontal Continuous Vulcanization (HCV) line with 90mm extruder from John Royal (USA) for Rubber Cable Manufacturing.
Achievements
„« Cost Reductions
„« Introduction of Safety System.
„« Scrap Reduction
Nationality: INDIA
Current CTC(Rs.): 80000 PM
Expected CTC: negotiable
Notice period: 1 month min.

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