CONTACT INFORMATION:
View contact information...
OBJECTIVE:
Seeking a result oriented company having a globally competitive environment that is looking for an ambitious and career conscious person, where a blend of my acquired skills and education will be utilized on challenging assignments in a creative atmosphere, using innovative technologies that shell out a steady-paced professional growth to the organization and myself.
STRENGTHS:
* Proactive with ability to do multitask & hard work
* Self motivated with ability to perform well under pressure,
* Result oriented with sound technical knowledge and focus on business needs,
* Innovative with strong analytical skills, communication skills & interpersonal skills.
EDUCATIONAL QUALIFICATIONS:
* Bachelor of Engineering from Bangalore University, India. (4 Years Course),
* Master of Business Administration from Madurai Kamaraj University, India. (3 Years Course),
* PG. Diploma in Materials Management from Annamalai University, India. (1 Year Course).
Course Name Branch & Major Course Completion
B.E Mechanical Engineering March 2001
M.B.A Production Management April 2004
P.G.D.M.M Materials Management May 2003
WORK EXPERIENCE: 8+ years as Mechanical Engineer & Associate Manager
* M/s. Kuwait National Petroleum Company (KNPC - Shuaiba Refinery) through M/s.KREMENCO (Kuwait Industrial Refinery Maint & Engineering Co. S.A.K.), Kuwait.
Working as Mechanical Engineer - Rotating Equipment since Nov 2006.
* M/s. Sterlite Industries India. Ltd. (Vedanta, UK ¡V Sterlite Coppers)
(MNC with ISO 14001 & OSHAS 18001).
Sipcot Industrial Complex Tuticorin, Tamil Nadu, India.
Associate Manager - Mechanical Maintenance from August 2005 to November 2006.
* M/s. Asian Paints. Ltd. (MNC with ISO 14001,OHSAS 18001 & 5S),
Berger International Group. B5 - B10 Sipcot Industrial Complex, Cuddalore, TN, India.
Engineer - Mechanical Maintenance from March 2002 to Aug 2005.
* M/s. J.K. Pharma Chem. Ltd. (ISO 9002 Organisation with TQM )
A - 7, Sipcot Industrial Complex, Cuddalore, Tamilnadu, India.
Engineer - Mechanical Maintenance from April 2001 to March 2002.
EDUCATIONAL PROJECT WORKS:
* Quality Assurance in Railway wheels manufactured in M/s. Indian Railways.
* A study on Performance Appraisal System with reference to M/s. Emami India. ltd.
SOFTWARE SKILLS:
Language: C, C++, Java, HTML, Fortran, DHTML
Operating System: UNIX, Windows XP
Packages: MAXIMO, SAP, MS OFFICE, AUTOCAD & CNC Program.
TECHNICAL TRAININGS ATTENEDED:
* Operation and Maintenance of HT Diesel Generators (Wartsila Diesel - Finland),
* Operation and Maintenance of Vapour Absorption Machines - VAM (Thermax - India),
* Operation and Maintenance of Caterpillar LT Diesel Generators (Caterpillar - India),
* Best 5S practices for cost reduction (ABK-AOTS DOSOKAI),
* Fabrication & repair of Heat Exchangers (Teccon Engg. Chennai),
* Particle Technology of Pulverizes & Cyclones (Indian Institute of Technology Trainers),
* TPM, OHSAS & Industrial Safety by (CII- Confederation of Indian Industries),
* Cooling Tower and Boiler water treatment chemicals (ION Exchange, India),
* Wood ward Governing systems (Woodward, The Netherlands),
* Condition monitoring tools & Engine gas balancing analyzer (SKF, India)
* FAG / INA Bearings & Accessories (Premier India Bearings),
* TQM, Structured problem solving & Overall Equipment Effectiveness (Sterlite Industries),
* Dynamic Self Awakening & Personality development (Dr. Gabriel. SS, Malaysia.),
* ECA ¡V Training program for Engineers (Asian Paints, Mumbai Head Office),
* Introduction to Six Sigma Systems & Compressor workings. (Asian Paints - Penta Plant),
* Laser alignment & Condition monitoring (Pruftechnik, Germany)
RESPONSIBLITIES:
Engineer - Rotating Equipment: M/s. KNPC ¡V Shuaiba Refinery
* Maintenance of Refinery Rotating Equipments for high Equipment Reliability & Availability.
* Trouble shooting, Equipment parameter monitoring, Spares & Inventory management,
* Review of Vendor Design data sheet, Drawings & MAXIMO applications,
* Preventive maintenance, Predective maintenance, Shutdowns & Area Housekeeping,
* Root cause analysis, Conducting Safety trainings & Tool box talks, Preparing Daily/Monthly reports, SOLAR/Near Miss/Sub standard condition reporting,
* Liaison with 'OEM's & Local Vendors for Spares, Reconditioning of Pistons, Liners, Dynamic Balancing of Rotors, Mechanical seals & Machining jobs,
* Coordination in conducting Departmental Communication meetings, SHE meetings & Technical discussions.
Associate Manager & Engineer (M/s.Sterlite / Asian Paints & JK Pharma)
* Operation and Maintenance of Mechanical Maintenance Department
(Rotating & Static Equipments, Projects, Boiler & Utility, Welding & Fabrication),
* Design, Review & Development of Process plant Equipments,
* Coordination in Annual Boiler Inspection & Pressure Vessel Inspection work,
* AMC Coordination, Planning/Organising/Executing Projects, equipment reliability,
* Coordination in ISO, 5S, TPM, EHS - ISO / OHSAS Periodic Audits,
* Energy conservation activities, Predictive / Preventive & Shut down maintenance,
* Contract work Inspection, Billing & Man power control,
* Engineering Stores In-charge - Purchase and Inventory management,
* Creating and updating Technical Records & Documents.
TECHNICAL EXPERTISE:
Engineer ¡V Rotating Equipment: M/s. KNPC ¡V Shuaiba Refinery
* Maintenance of Hydrogen Compressor plant (230 MMSCFD)
Compressor Make: COOPER BESSEMER ¡V CAMERON. USA.
Compressor Pressure: 2825 PSI each
Compressor Capacity: 30 MMSCFD x 5 Units & 40 MMSCFD x 2 Units
Gas Engine Type: 16 V 250 (5500 HP) - 5 Nos.
Electric Motor HP: 6092 HP - 2 Nos.
* Maintenance of Hydrogen Compressor accessories ¡V Cooper Bessemer
(Lube oil system, Cooling water system, Scavenging & Starting air systems).
* Cooper Bessemer Engine Gas Balancing using BETA TRAP 3 Gas Analyzer.
* Servicing of Cooper Bessemer Gas Engine spares (Turbo chargers, Suction / Disc valves, Stuffing box, Gas valves, Air valves, Trabon pumps. etc.)
* Maintenance of Centrifugal Pumps (Pacific, Worthington, Byron Jackson, United, Ksb, Ingersoll Rand, Goulds.etc.) and Mechanical seals (John cranes & Eagle Burgman).
* Maintenance of Reciprocating & Gear Pumps (Wilson Synder, Milton Roy, Technocor, Dawson, Lewa, Pulsafeeder, Bran & Lube)
* Maintenance of Centrifugal, Reciprocating & Screw Compressors (Clark, Demag, Elliot, Broom wade, Mehter, Atlas Capco, Ingersoll Rand, Quincy & Nuovo Pignone).
* Maintenance of Steam turbines & HPRT (Terry, Worthington, Dresser Rand, Pacific-HT ).
* Maintenance of Fin fans (Hudson, Chiyoda, Lummus, Batignolles technologies).
* Maintenance of Cooling Tower Fans, Blowers, Gearboxes & Mixers.
* Alignment of Rotating Equipments by Graphical method & Laser Kit.
Associate Manager & Mechanical Engineer: (M/s. Sterlite, Asian paints & JKPL)
„« Operation & Maintenance of Steam Power Plant - HP Boilers and Turbines:
Coal Fired Boilers (FBC -14TPH, Moving Grate boilers ¡V 7TPH x 2nos),
Oil Fired Boilers (30TPH - 2 nos, 4TPH - 2 nos, 6TPH, 8TPH,12 TPH & 16 TPH),
Waste Heat Recovery Boilers (Thermax 1.5 TPH - 2 nos.& ISA Copper Smelter WHRB),
Steam Turbines (Bellis India & Alstrom), ESP's, Dust collectors (Thermax) & Bag Filters,
„« Operation & Maintenance of Diesel Power Plant ¡V HT/LT Diesel Generators:
HT & LT Diesel Generators (Wartsila Diesel Engines - Fin Land, Caterpillar & Kirloskar),
„« Operation & Maintenance of Process Plant Utility Equipments:
Air compressors - Reciprocating, Centrifugal, Screw types (Ingersoll Rand, KGK, CPT, Kirloskar), Twin lobe Air Blowers, HVAC & Comfort A/C Plant,
VAM (Thermax) & Vapour Compression Machines(Voltas, Frick, Sabroe, Gram & Howden),
Cooling Towers of Induced Draft (Thermo pack), Forced Draft & Mathangi Fan less type,
„« Operation & maintenance of Process Plant Rotating Equipments:
Pumps, Mechanical Seals, Gearboxes, Agitators, Rotary Driers, Coal crushers, Belt Filters, Centrifuges, Blowers, Scrubbers, Pulverizes, Screw conveyors, Bucket Elevators, Oil Separators, PP pumps, Belt Conveyors, Screen Vibrators, Sweco Separators, FD / ID/ PA Fans, Oil Separators, Vacuum pumps & AOD pumps.
„« Maintenance of Process Plant Static Equipments:
Reactors (GLR/SSR), Distillation Columns, Vacuum Ejectors, Evaporators, ANF, Fluidised Bed Dryers, Heat Exchangers, Leaf Filters, Plate Filter press, Crystallisers,Condensors,
Tank farms & Valves.
„« Operation & Maintenance of ISA Copper Smelter & Smelter Boiler (Metallurgical plant equipments), ETP,WTP and N2 Plant Equipments.
„« Maintenance of Bagging Equipments, Industrial Lifts and Automobiles.
„« Machining & General works: (Lathe, Milling, Drilling, Grinding, Welding),Sand Blasting, Aluminising, Hydro Testing, Online Steam leak arresting, Hot Insulation, Cold Insulations, HDPE welding, Industrial piping, Foundry, Coal/Ash handling systems.
PROJECT EXPERIENCE:
Engineer ¡V Rotating Equipment: M/s. KNPC ¡V Shuaiba Refinery
Cooper Bessemer 16V250 Gas Engine driven Hydrogen Compressor
Modernization Project.
Project Executed for 5 each Gas Engines in KNPC Shuaiba Refinery.
Responsibilities:
* Project Direct charge material procurement Initiatives & follow ups.
* Project Drawing review and Design data verification.
* Project Materials Inspection & Distribution to related departments.
* Project Execution & coordination with related departments (Planning, Instruments, Civil, Engg & services, Welding & M/c shop, Heavy Equipments)
* Liaison with OEM and Coordinate with vendor Engineers in project Commissioning.
* Coordination with External workshops in Flywheel Machining & Ring gear installation.
* Project Completion according to schedule and unit handing over with sign off sheet.
* Conducting Modernization meetings and report project updates to management.
Associate Manager & Mechanical Engineer: (M/s. Sterlite, Asian paints & JKPL)
Responsibilities:
* Review assigned project to define project scope.
* Determine work procedures/sequences and develop schedules, budgets, staffing, vendor lists and progress billing points.
* Manage the day-to-day activities of project engagements.
* Coordinate with the project team in execution and commissioning of the project in time.
Projects Executed:
Erection/Commissioning Projects:
ľ Formaldehyde Plant Redesigning - Eco Tan Mitra Sodium Formate plant, Formaldehyde Stripper Plant.
ľ VAM 180 TR & Mathangi Fanless CT.
ľ 600 KVA Caterpillar DG sets.
ľ Pulveriser Plant (China Grinder unit).
ľ HP to LP Steam Ejector System.
ľ 10 KL N2 Receiver Tank.
ľ Economizer in Boiler Exhaust Line.
ľ 24000 CFM HVAC Plant.
ľ Design of Homogenizing SS Tank. Energy Conservation Projects:
ľ Height increasing of Boiler Deaerator.
ľ Syphoning system in CT Water Circulation systems.
ľ LP Steam makeup in place of HP Steam in Back pressure Steam Turbine exhaust.
ľ Impeller Trimming in Centrifugal pumps.
ľ Frequency Optimising from 50 to 48HZ
ľ VFD Installations in Rotating Equips,
ľ Flat Belt Installation in place of V-Belts.
ľ Encon Lube oil usage in Rotating Equip.
ľ Limpet coil Installation in Vessels.
ANALYTICAL & MULTI TASKING SKILLS:
* Boiler Efficiency (Direct /Indirect Methods) & Turbine Efficiency Calculations.
* Study on Self Firing of Sub-Bituminous coal, Technical drawings & calculations.
* Environmental Engineering, Vibration Analysis, CMMS, Basic Civil & Electrical works.
* Proficient in API standards, SHELL DEPs & Industrial Standards.
* Sound Knowledge in ISO/ TPM /OHSAS /TQM & Safety Activities.
* Basic knowledge of Manufacturing Process:
M/s.Asian paints- Pentaerythratol, Formaldehyde & Sodium Formate.
M/s.Sterlite coppers-Copper, Sulphuric acid (H2SO4), Phosphoric acid.
M/s.Jk Pharma Chem - Penicillin drug (Pen G).
M/s. Indian Railways - Railway wheels produced by Wheel & Axle plant.
AWARDS / ACHIEVEMENTS & SOCIAL ACTIVITIES:
* Awarded by DMD of KNPC Shuaiba refinery for Achiever of the year 2007-08.
* Awarded with Certificate by M/s CAMERON. USA. for the performance in Modernization & Overhauling Projects of Cooper Bessemer Compressors of KNPC - Shuaiba Refinery.
* Awarded with Certificates by KNPC for the best performance in Compressor Maintenance.
* Awarded with Certificates by KNPC for active participation in SHE Activities.
* KNPC - Shuaiba Refinery Safe Level ¡V I, Badge holder.
* KNPC - Shuaiba Refinery Authorized SOLAR Observer & Trainer.
* Awarded with Gold coin by M/s. Asian paints for Onsite & Offsite Emergency Program.
* Active member in Tamil Nadu Engineers Forum of Kuwait & Kuwait Tamil Sangam.
* Active participant in Sports and Cultural Activities.
* Served as a School Pupil Leader & Scouts Troop Leader.
MANAGEMENT EXPERIENCE:
* OHSAS 18001 Implementation & TPM initiatives in M/s. Asian paints. Ltd.
* ISO 14001, 5S, EHS Internal / External Audit Coordinator of M/s. Asian paints.
* Materials management ¡V Served as Warehouse In-charge of M/s. Asian Paints.
* Contracts management ¡V Served as Contracts In-charge of M/s. Asian Paints.
SAFETY TRAININGS ATTENDED (M/s. KNPC & M/s. KREMENCO):
* KNPC - Shuaiba Refinery Safe Level ¡V I,
* Work permit authorization, Multi lock out & Tag out Systems,
* SOLAR observation & Near miss reporting,
* Confined space awareness & Shut down safety.
* SCBA ¡V Emergency escape set usages.
* Road Traffic authorization & Defensive driving,
INDUSTRIAL VISITS:
* Kaiga Nuclear Power Plant & Badra Hydro Electric Power Plant, India.
* Bangalore Diesel Power Plant & Mysore Paper Mills, India.
* Indian Railways - Wheel & Axle Plant (Rail wheel Factory), India.
* Visvesvaraya Iron and Steel Plant, Tanfac Industries & Shasun Chemicals, India.
* Hindustan Lever limited & Orchid Chemicals, India.
PERSONNEL INFORMATIONS:
Date of Birth: 23/10/1977 (30 Years)
Sex: Male
Nationality: Indian
Marital Status: Married with a kid
Eye Sight, Weight & Height: Normal, 80 kgs, 5 feets and 8 inches,
Languages known: English, Tamil, Telegu, Kannada & Hindi.
Passport Number: E0284951
Kuwait Civil Id No: 277102303573
WORK PERMITS / VISA:
* Knowledge Migrant Visa (KMV) of The Kingdom of Netherlands.
* Kuwait Employment visa for Engineers.
REFERENCE:
Reference, Copies of Educational Credentials, Work Experience Certificates, Work Appreciation Certificates and Passport Copies can be sent on your requirements.
View contact information... |