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Objective

To obtain a challenging Engineering / Lead position with a high growth-oriented organisation in the field of Design / Technical that will utilize as well as enhance my technical, analytical and computer skills.

Work Experience Summary – Total Work Experience: 16 Years

Extensive and diversified experience in the field of Onshore & Offshore Oil &Gas, Petrochemical, Refinery, Chemical Plants for FEED, BASIC Design & Detail Engineering for various types of Static Equipments viz. Pressure Vessels, Columns (CS & CLAD), Towers, Reactors, Heat exchangers, steel structures, Pipeline supports etc.

Design / Fabrication with CAD/CAE(2D & 3D) with various work responsibilities at management and supervisory level, as Design Engineer, Sr. Design Engineer & Assistant Manager – Design.

Well versed with ISO 9001: 2000 Quality Management Systems and conversant with International Standards. Design exposure with CAD/CAE software and good knowledge of manufacturing procedures.

SYNOPSIS OF PROFESSIONAL EXPERIENCE:

* Conceptual Engineering, FEED (Front End Engineering Design), Detailed Design of Equipment.
* Design, Estimation & detailing of Pressure Vessels/Columns/Reactors, Heat Exchangers as per ASME Codes sections Division 1 & Division 2.
* Equipment selection & specification, detailed design of static equipment like Heavy wall, clad & alloy pressure vessels, Columns/towers etc.
* Preparation, Review & checking of equipment specifications, Data sheets, Requisitions etc.
* Familiar with PV Elite, Code Cal, Compress, FEA-ANSYS & FE-PIPE Software.
* WRC / Local load Analysis using FEA (Finite Element Analysis) software ANSYS.

* Ensuring the designs conforms to codes & standards and in accordance with project design basis, quality plans & procedures
* Technical Bid evaluations and vendor document review & approval.
* Preparation of proposals & estimation of man-hour budgets.
* Review/Preparation of Engineering Deliverables, MTO, and Equipment List.

* Integrity issues of Mechanical Equipment in Brown Field.
* Familiar with Material specifications and International Std. like ASME, API, ASTM, BS & EN
* Co-ordination with Inter-disciplines and other disciplines of the projects.
* Participate in EDR (Engineering Design Review), HAZOP & HAZID work shops and meetings with client & other engineering disciplines.

* Familiar with Design calculations using CAD Software as well as manual calculations.
* Participate in site surveys to establish and identify actual requirements
* Structural Analysis / Design using finite Element Analysis software ANSYS.
* Performing Engineering analysis, studies, design of components, preparing reports & checking calculations.

Academic / Technical Credentials

* Bachelor of Technology (B.Tech) with specialization in Mechanical Engineering from Nagarjuna University - May 1992 with First Class.
* Board of Intermediate Education (10+2) passed with First class. (1986-88)
* Class 10th (SSC) from High School passed with First Class (1985-86)

Design Software / Computer skills

Proficiency in

* PV Elite / Code Cal
* Compress
* Finite Element Analysis (FEA) – ANSYS & FE/PIPE.
* Pro/ Engineer & Auto CAD
* MS OFFICE (Word, Excel, Power point)

MAJOR CLIENTS WORKED WITH:

Name of Client Project Name Location
CONOCO Philips * North Belut – CPP & Well head Platforms * Technip, Indonesia
BP WEST JAVA * Rehabilitation of Mike-Mike, LIMA and KLA CPP and Well head platforms * Technip, Indonesia
ADGAS

* Design & Manufacture of 350 Ton, Heavy wall, stainless steel claded Process Gas Absorber (PGA) Columns as per Div 2 * Das Island, Abu Dhabi, UAE
ADGAS - Technip * De- Super Heaters (Stacked Heat Exchangers) * Das Island, Abu Dhabi, UAE
PDO – PETROFAC * HARWELL PROJECT (Stainless Steel, Claded, Buried Vessels & columns * OMAN – EPC (Sharjah)
Saudi Kayan -Technicas * Alloy clad columns, Vessels, Drums for Petro chemical complex. * Saudi Arabia – EPC (SPAIN)
Aker kvener /Worley Parsons * Columns, Product Receivers, Tanks etc * Saudi Arabia
KNPC * Heat Exchangers * Kuwait
KOC –Texaco Joint operations * Vessels, Drums, De-sanding Tanks * Kuwait
Defence Machinery Design Establishment * High Pressure Air Bottles for Marine application * INDIA

WORK EXPERIENCE IN DETAIL:

COMPANY: Technip, Indonesia

PERIOD: From Dec 2007 TO Till date

Designation: Lead Mechanical Engineer – Static Equipment

RESPONSIBILITIES:

* Preparation & checking of FEED and Detail Engineering documents such as specifications, Data sheets, Requisitions etc.
* Distribution of workload to the team of mechanical Design engineers and coordinate their work on project.
* Technical bid evaluations. Review Vendor / Supplier drawings and data documents.
* Produce documents on schedule and within the budgeted man hours.
* Organize and track the inter-discipline check.
* Initiating design change notices as and when required.
* Estimation of MAN-Hrs and preparation of CTR

PROJECTS HANDLED/INVOLVED:

1. BP WEST JAVA (BPWJ) REHABILITATION PROJECTS (BROWN FIELD)
Owner: BP (Mike-Mike, KLA, & LIMA Platforms)

* Integrity issues of Pressure Vessels & Safety issues of other Mechanical Equipment.
* Preparation of Engineering Deliverables, CTRs & Estimation of Man-hours.
* Participated in EDR (Engineering Design Reviews), HAZOP, HAZID, SIMOP work shops with client and other engineering disciplines.
* Preparation, Review & checking of equipment specifications, Data sheets, Requisitions for Pressure Vessels, Columns, Drums, Storage tanks, Fire Water pumps, Instrument Air Compressors, Chemical Injection Packages, Electro chlorination Unit etc
* Checking of inter disciplines documents.
* Ensuring the designs conforms to codes & standards and in accordance with project design basis, quality plans & procedures.

2. NORTH BELUT DEVELOPMENT PROJECT (ETSS)
Owner: M/s CONOCOPHILLIPS INDONESIA INC. LTD. (COPI)

* Preparation of Data sheets, RFQ for CPP platform static equipment.
* Evaluated Vendors offer and raised Technical Queries.
* Performed Technical bid evaluations.
* Vendor document review for Pressure Vessels/Columns/Drums/Storage tanks.
* Co-ordination with Vendors, Inter disciplines and client.
* Review/Preparation of Engineering Deliverables, MTO, and Equipment List.

COMPANY: RAMSIS ENGINEERING, BAHRAIN

PERIOD: Nov 2006 to Dec 2007

Designation: Sr. Design Engineer – Pressure Vessels

RESPONSIBILITIES:

* Performing & checking of Engineering Design calculations for Static Equipments viz. Pressure Vessels, Columns (CS & CLAD), Towers, Reactors, Heat exchangers, steel structures etc.
* Preparation of TDC (Technical Delivery Conditions) for procurement of materials.
* Distribution of workload to Design engineers.
* Technical negotiations with clients & sub-contractors.
* Review Vendor drawings/documents.
* Co-ordination with ASME authorized inspector to comply the equipment Design as per code.
* Interaction with TPI, Consultant, Client & Customers for Technical clarifications.
* Submission & Approval of Design calculations & fabrication drawings.
* Technical bid analysis of offers & verification of sub-contracted design calculations and FEA analysis.

PROJECTS HANDLED/INVOLVED:

1. Design & Manufacture of Process Gas Absorber (PGA) Column
Owner: ADGAS, Abu Dhabi, UAE

* Performed Design calculations of Heavy wall thk. Claded 4m Dia X 40m Long Column.
* Preparation of UDS, MDR & co-ordination with RPE for Div-2 approvals
* Co-ordination with client and AIA for approval of documents
* Review & approval of vendor drawings for all process internals.
* Performed FEA for Process Nozzles.
* Co-ordination with manufacturing activities in the shop.

2. Stacked Heat Exchangers (Super Heaters)
Owner: ADGAS, Abu Dhabi, UAE, Through Consultant: Technip, Abu Dhabi

* Performed Design calculations using compress software
* Structural Integrity of stacked Heat Exchangers
* Co-ordination with EPC Contractor for approval of Design.

3. Various types of Pressure Vessels, Columns, Buried Vessels
Owner: PDO, Oman Through Consultant: PETROFAC, Sharjah

* Performed Design calculations using compress software
* Co-ordination with process Internals vendor
* Co-ordination with EPC Contractor for approval of Design.

4. Process Claded Columns
Owner: Saudi Kayan, Saudi Arabia Through Consultant: Technicas, Spain

* Estimations & performed Design calculations using compress software
* Prepared Technical delivery conditions for materials
* Co-ordination with EPC Contractor for approval of Design.

COMPANY: Bader Al Mulla Bros WLL, KUWAIT

PERIOD: May 2004 to Oct 2006

Designation: Design & Development Engineer

RESPONSIBILITIES/SKILLS:

Design activities for Design & Manufacturing of Pressure Vessels, Storage Tanks, Oil field Equipment, Tanks, Silos, Trailer, tippers, etc.

* Design of Pressure Vessels as per ASME CODE Sec. VIII
* Familiar with ASME Section II, VIII, IX, UL 58, UL 142
* Design & Development of 3-D Models in Pro/Engineer for Pressure Vessels, structural Steel Structures, Silos & Oil field Equipment Trailer, Tippers, Tankers,
* Supervising a team of 6 CAD Draughtsmen.
* Development of drawings for Pressure vessels, columns, Tanks, Tankers, Trailer, Tipper, etc
* Estimation of material and costing of projects
* Approval of Manufacturing / Shop drawings
* Preparing documents and amendment for modification / improvement in process.
* Material Selection as per ASME, ASTM & EN Specifications

COMPANY: Fitwell Metal Industries LLC, Dubai, UAE

PERIOD: Nov 2002 to May 2004

Designation: Sr. Design Engineer

RESPONSIBILITIES/SKILLS:

Design activities for Design/ Fabrication of Pressure Vessels, Heavy, Medium & Light structural steels and Oil field and Power Plant Equipment.

* Design & Modelling of Steel structures, Pressure Vessels, Pipe Supports, Storage Tanks.
* Arranging documents for production like cutting layouts, Drawings & BOQ (Bill of Quantity) etc.
* Design for jigs, fixtures, templates as per Production requirements
* Well versed with Engineering Drawings and fabrication / Shop floor drawings.
* Good knowledge of manufacturing / Fabrication and Machining operations/methods.
* Co-ordination for PQR, welding Procedures (WPS) and welder's qualification tests (WQT) as per the AWS specifications.

COMPANY: Mishra Dhatu Nigam Limited, Hyderabad – INDIA

PERIOD: Oct 2000 to Nov 2002

Designation: CAD Engineer

RESPONSIBILITIES/SKILLS:

Design activities for Manufacture of special type of steels & alloys, High Pressure Vessels / Air Bottles for Defence application

* Design & detailing of Pressure Vessels.
* Mechanical Design, Stress and deformation Analysis,
* Development of Processes for Necking.
* Developing 3D models for the Technology demonstrations
* Preparation of Assembly and Sub-assembly drawings.
* Design, modelling & detailing of Spherical & cylindrical High Pressure Air Bottles and its components
* Knowledge of Engineering Calculations, Manufacturing Procedure & Tolerances.
* Product Design, Modelling, Assembly & Detailing using " Pro/Engineer "
* Structural Analysis / Design using finite Element Analysis

COMPANY: Elmot Engineering Pvt Limited Hyderabad – INDIA

PERIOD: Aug 1992 to Oct 2000

Designation: Asst. Manager -Design

RESPONSIBILITIES/SKILLS:

Responsible for Design of High capacity shells, Pressure components which goes in to Naval Ships & submarines.

* Overall responsibility of Design department.
* Design of Pressure Vessels. Stress and deformation Analysis.
* Directing draughtsman to create manufacturing drawings.
* Mechanical Design, Stress Analysis, Shock Analysis and Loading calculations.
* Scrutiny of Assembly and Sub-assembly drawings.
* Scrutiny of all manufacturing drawings before issuing for production.
* Preparation and obtaining approval of QAP (Quality Assurance Plan) for the production item.
* Preparation of Documentation/Manuals.
* Trouble shooting manufacturing problems.
* Coordinating the production department for design clarifications.
* Assigning the work, Giving Technical guidance and clarification to the subordinates.

Trainings Attended

* ISO 9001: 2000 Quality Management System awareness program conducted by Dubai Institute of Business Management.
* Internal Auditing training for Quality Management System (ISO 9001: 2000) conducted by RW-TUV, Dubai.
* Trained on CAD software like Auto CAD, Pro/Engineer from Engineers CAD Centre, Hyderabad
* Sea survival Training for visiting Offshore platforms

STRENGTHS/SKILLS

* Willingness to travel domestically and internationally
* Good supervisory & Leadership skills.
* Quick learner
* Location flexibility.
* Ability to work well under pressure / time and accuracy constraints.

PERSONAL DETAILS:
* Date of Birth: 05-07-1971
* Age: 37 Years
* Nationality: INDIAN
* Marital status: Married
* Place of issue: BAHRAIN
* Expiry date: 11TH Nov 2017
* Languages Known: English, Hindi & Telugu (Speak, Read & Write)
* Driving License: Holding GCC Valid Driving License.

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