Resume - Over Eight (8) years of total experience in Process Engineering which includes B...

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Process Engineer

Qualification
Highlights and
Key Achievements

* Areas of Competence are: Conceptual Study, Basic Engineering, Detailed Engineering, Flow Assurance Study for Offshore Sub-sea Pipeline, Thermal Design / Rating of Heat Exchanger / Air Cooler, Pre-commissioning / Initial start-up / Trouble Shooting in Operation / Commissioning, Guarantee Test Run (GTR).
* Expertise in software HYSYS (steady state & dynamic simulation), PRO-II, PIPESIM, Flarenet, HTRI/HTFS, Pipenet, INtools, SmartPlant P&ID. Also the basic knowledge and exposure of software like OLGA 2000 (Transient Analysis), FRNC, TSWEET, PROSIM etc.
* Sound knowledge of the industry codes, standards and practices.
Education and Training
* B. Tech. (Chemical Eng.) H.B.T.I Kanpur, India - 2000.
Professional Memberships / Registration
* IChemE, Institution of Chemical Engineers, UK (Associate Member-20544340).
* Indian Institute of Chemical Engineers, India (Associate Member AM-25693).

Languages
English – Fluent
Hindi – Mother tongue

Relevant
Experience
CB&I UK Limited (Aug 07 – Present)
Aug 07 - Present
Senior Process Engineer
Project: Portland Gas Storage (Under Ground) Project-FEED Enabling Phase & DD, Client: Portland Gas Plc., UK.
Responsibilities:
* Simulation in HYSYS for scheme development.
* Preparation of heat & mass balance (gas import / export from caverns & caverns sump leaching / main leaching / brine injection).
* Duty specification for dehydration unit (Twister Technology).
* Compressors KO drum requirement study for FEED design review.
* Design pressure & temperature analysis for compressor & other equipments.
* Sizing of vessels, line sizing calculation etc.
* Compressor design, settle-out pressure & temperature calculation.
* Vent & blowdown study & preparation of blow down & vent philosophy.
* Maximum ambient design temperature study report checking.
* Hydrate study report checking.

Project: Larne Lough Gas Storage (Under Ground) Project - Concept & Cost Estimate, Client: Portland Gas Plc., UK.
Responsibilities:
* Simulation in HYSYS for scheme development.
* Preparation of heat & mass balance (gas import / export from caverns & caverns sump leaching / main leaching).
* Duty specification for dehydration Unit.
* Design pressure & temperature analysis for compressor & other equipments
* Sizing of vessels, line sizing calculation etc.
* Preliminary process data sheet for compressor, equipments.

Project: Buzzard Enhancement Project (Gas Sweetening, Gas Compression etc.)-FEED & DD, Client: Nexen Petroleum UK Ltd., UK.
Responsibilities:
* Simulation in HYSYS for FEED & DD process calculations.
* Sensitivity Analysis for the equipment design margins.
* Development of P&ID's, PFD's.
* Design for vessels & pumps.
* AGR contactor design support and other sizing calculation.
* Line sizing, control valve hydraulics & PSV, RO calculation.
* Process data sheet for instruments (control valve, level instruments & relief valve).
* Compressor design, settle-out pressure & temperature calculation.
* Vendor interaction / documents review for vessels & pumps.
* Dynamic simulation in HYSYS for process safety times.
* Adequacy checking of existing glycol regeneration system vessels.

Nov'05 – Jul'07
Tebodin & Partner LLC, Muscat, Oman
Process Engineer
Project: FEED for Lekhwair Gas Sweetening (& Amine Regeneration etc.) Upgrade. Client: PDO, Oman.
Responsibilities:
* Lead engineer for process discipline.
* Preparation of process basis of design and design philosophies.
* Simulation in HYSYS for BDP verification and for FEED calculations.
* Design of acid gas removal unit & amine (MDEA) regeneration unit.
* Preparation of equipment list, equipment data sheet.
* Development of PFS / UFS / PSFS / USFS / PEFS / UEFS.
* Techno-economic study between plate type heat exchanger vs shell & tube exchanger.
* Techno-economic study between shell & tube reboiler (hot oil as a heating media) vs fired heater reboiler.
* Equipment & piping material selection.
* Duty specification acid gas incinerator.
* Interaction & support to vendor for acid gas dispersion study.
* Design calculation and checking for equipments, flare, utilities like hot oil system, instrument air, fuel gas etc.
* Site visit & co-ordination with client & other disciplines for fixing the piping tie-in point, plot plan & acid gas incinerator location etc.
* Carried out design reviews, HAZOP, IPF (SIL) study and vendor interaction.
* Interface & tie-in to existing facilities with respect to hardware changes (equipment, piping adequacy) & software changes (Instrumentation logic & process control).
* Man-hr planning, work distribution and weekly reporting of progress.

Project: Barik Depletion Compression - FEED & DD, Client: PDO, Oman.
Responsibilities:
* Simulation in HYSYS and preparation of heat & material balance.
* Adequacy checking of existing three phase separators and air coolers for the revised condition.
* Compressor settle-out pressure & temperature calculation and compressor vendor curve study.
* Depressuring study and its report preparation.
* Flare study in Flarenet software and its report preparation.
* Conceptual study for HC gas dew point control unit.
* Control valve hydraulics for new process condition.
* HC condensate system scheme finalisation.
* RV calculation and its data sheet preparation.

Project: Kauther Development - Offplot Gathering System, Client: PDO, Oman
Responsibilities:
* Pipesim modelling for the well flow lines & gathering system.
* Pipesim simulation for various scenarios.
* Hydraulic report preparation.
* RV calculation and its data sheet preparation.

Jun'00–Nov'05
Technip KT India Ltd.
Senior Process Engineer
Project: Detailed Engineering Package for Produced Water Re-injection (PWRI) Facilities, Client: Cairn Energy India Ltd., India
Responsibilities:
* Lead engineer for process discipline.
* Preparation of basis of design & design philosophies.
* Simulation in HYSYS, preparation of PFD's, P&ID's, heat & material balance.
* Sizing of FWKOD, adequacy check of existing Equipments and Instruments.
* Input for surge tank CFD study for its internals design and its results analysis / implementation.
* Preparation & checking of duty specification for IGF unit, filter package and various chemical dosing skids.
* Co-ordination with client, site survey.
* Participation Hazop, project review meeting.
* Co-ordination with other discipline and vendor interaction.
* Preparation of design & operating Manual (D&O) etc.
* Man-hr planning, work distribution and weekly reporting of progress.

Project: Utilities Improvement Project (Conceptual Study and FEED), Client: Petrokemya (SABIC) (During deputation to Technip – Abu-Dhabi).
Responsibilities:
* Worked on steam system of whole Petrokemya petrochemical complex comprising VHP/ HP utility boiler, cracker furnace VHP / HP Boiler & other unit's generating stream.
* Prepared steam balance for petrochemical complex for various cases involving De-bottlenecking (DBN) requirement.
* Input to Technip-Genesis for dynamic simulation of the steam system and analysis / implementation of results.
* Steam adequacy report with proposed modification for the system upgrade.
* Preparation of utilities header diagram.
* Data sheet for new VHP boiler and other equipments etc.

Project: Basic Engineering of two new Gas Processing Offshore Platforms, Client: Iranian Offshore Oil Company, Iran (During deputation to Technip – Abu-Dhabi)
Responsibilities:
* Preparation of P&ID's, safe chart.
* Control valve hydraulics.
* Preparation equipment list.
* Three stage & two stage compressor settle-out pressure & temperature calculation.
* Depressuring calculation & preparation of depressuring study report.
* Gas dehydration / TEG regeneration system simulation in HYSYS.
* Data sheet for instruments and equipments etc.

Project: PY-1 Conceptual engineering study (Oil & Gas Processing Facilities), Client: HOEC Ltd., India
Responsibilities:
* Simulation in HYSYS for preparing basic scheme for gas / oil processing Unit.
* Options study for dehydration by TEG & MEG etc. and dew point control by JT valve and refrigeration unit etc. and further detailing of selected options.
* Generation of heat & material balance & process flow diagram.
* Preparation of equipment list, sizing equipments.
* Fire water demand calculations, power requirements and utility requirements.
* Preparation of duty specification for TEG dehydration package, hot oil system, produce water system, LACT unit, gas metering skid etc.

Project: Flow Assurance Study by using PIPESIM 2000 software for the Offshore Sub-sea Pipeline, Client: HOEC Ltd., India
Responsibilities:
* Oil and gas composition finalization in HYSYS.
* Pipeline modelling in PIPESIM-2000 software, correlation selection.
* Hydrate formation study, pressure drop calculation for different options.
* Evaluation of sub-sea pipeline suitable size using OLGA 3-phase correlation (Erosion velocity check, slug analysis etc).
* Hydraulic study report preparation.

Project: Concept Study for Condensate Stabilization Unit & Three Phase Pipeline Flow Assurance Study using PIPESIM, Client: Cairn Energy India Ltd., India
Responsibilities:
* Simulation in HYSYS, generating heat & material balance.
* Preparing basic scheme & process flow diagram.
* Sizing of the equipments such as three-phase separator, flare knockout pots etc.
* PIPESIM 2000 software study includes:
o Validation of plant data for selecting correlation, pressure drop calculation, evaluation of maximum oil flow that can be transported concurrently with the gas for given pressure drop for new and existing sub-sea pipeline using OLGA 3-phase correlation.
o Erosion velocity check, slug analysis for slug catcher sizing & preliminary sizing of finger type slug catcher.

Project: Hydraulic check of DHDS unit of for revamp condition, Client: HPCL Mumbai, India.
Responsibilities:
* Hydraulics checking of existing control valves, pumps, compressors and pipe sizes for new revamp condition.
* Thermal design of new heat exchanger to replace the existing to meet the new process condition.

Project: Basic Engineering & Detailed Engineering Package for Additional Liquid Handling Unit, Cairn Energy India Ltd., India.
Responsibilities:
* Simulation in HYSYS, generating heat & material balance.
* Development of PFD's, P&ID's & line sizing calculation.
* Customisation of SmartPlant P&ID software to be used for project P&ID preparation.
* Thermal design / rating of heat exchangers.
* Preparation of process data sheets for pumps, instruments.
* Utility summary, effluent summary, special piping Item list.
* Blowdown calculation.

Project: Detailed Engineering Package for Cambay Onshore Facility Modification Project, Client: Cairn Energy India Ltd. –India.
Responsibilities:
* Hydraulics checking of existing control valves, pipe sizes for new revamp condition.
* Adequacy checking of existing gas dehydration with TEG / TEG regeneration system.

Project: Thermal rating of Heat Exchanger, Reboilers, Air Coolers in HTRI for IFP AXENS-France
Owner: Tupras Kirrikale Refinery, Haldia Refinery (MS Quality Upgradation Project) etc. Units: Octanizing, Catalyst Circulation Loop Naphtha Hydrotreating, Octanizing, Benfree, CRU, Naphtha Splitter- NHDT-Reformate Splitter Unit, Selective Hydro-FCC Gasoline Splitter-Prime G+ etc.
Responsibilities:
* Thermal rating of new heat exchanger, reboilers, air coolers in HTRI.
* Adequacy checking of existing heat exchanger reboilers, air coolers for the new process condition.
Project: Basic Engineering package for Naphtha Splitter Unit, Client: IOCL Panipat / IOCL Mathura, India
Responsibilities:
* Development of P&ID's & line sizing calculation.
* Preparation instrument Index & sizing in INtools software
* Process data sheets for instruments in INtools software.
* Thermal design of heat exchanger in HTRI and HTFS.
* Preparation of design and operating manual (D&O).

Project: Basic Engineering Package for Hydrogen Generation Unit, Client: Sohar Refinery,Oman
Responsibilities:
* Development of P&ID's.
* Preparation of fluid list, equipment list, line sizing, line designation table.
* Process data sheet for reformer, reactors, steam drum, pumps, compressors, surge vessels, reflux drum, stripper and heat exchanger and instruments etc.

Project: Basic Engineering Package for Hydrogen Generation Unit, Client: IOCL Mathura, India
Responsibilities:
* Development of P&ID's.
* Preparation of process data sheets for safety valves and instruments.
* Preparation of fluid list, equipment list, line sizing, line designation table.
* Preparation of process data sheet for heater, pumps, compressors, surge, vessels, reflux drum, stripper and chemical dosing units.
* Preparation of design and operating manual (D&O).

Project: Pre-Commissioning & Commissioning / GTR of DCU Charge Heater, Client: IOCL Guwahati, India.
Responsibilities:
* Checking of P&ID.
* Coordinating with the client for the preparation of flushing loops.
* Interlock simulation and checking ID / FD fans trial run.
* Initial start-up involving cold circulation & hot circulation, coke chamber change over.
* Commissioning and stabilization of the unit & trouble shooting.
* Shift Incharge for running the plant & DCS / field operation.
* Steam air decoking (STAD) of DCU charge heater.
* Guarantee test run (GTR) of DCU charge heater.
* Coordinating with the client for the for heater parameter tuning.
* Lab analysis, trouble shooting and calculation of heater efficiency according to API method.

References:
Will be provided

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