Resume - Experienced Quality Engineer with Six-Sigma/Lean experience

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Resume #80236

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Professional Summary

28 years of Quality/Project Engineering experience in such industries as Aerospace, Power Generation, Automotive, and Nuclear Power Plants. Specializing in Quality Assurance, DOE, Lean Manufacturing, Kaizen, Six-Sigma, ISO 9001/AS9100 & Nadcap Accreditation, SPC, SQC, Due Diligence, Drum-Buffer-Rope scheduling and cost reductions.

Professional
Experience
DRS Optronics Melbourne, FL 2008 - 2009
A market leader in the design, manufacture and test of Thermal Imaging Devices.
Sr. Quality Engineer
* Improved Supplier Audit and Qualification system by requiring on-site Quality Audits in lieu of mail-in Surveys for 4 new and 7 established Suppliers.
* Performed on-site Supplier training for 8-D, Process Capability Studies, Value Stream Mapping, and Six Sigma Projects for three Suppliers in 2008.
* Implemented Dock-to-Stock certification process for 8 key Suppliers in 2008.
* Generated PPAP First Article packages for 14 new product qualifications within six months.
* Responsible for weekly FRACAS reporting for Supply Chain.
* Responsible for daily MRB dispositioning, FMEA and Corrective Action implementation for Supplier Nonconformancies.

Bescast, Inc. Willoughby, Ohio 1997- 2007
A full service Investment Casting/Manufacturing facility specializing in Turbine Engine components.
Project Engineer
* Cradle to Grave support for Fortune 500 Aerospace and Power Generation Customers.
* Initiate Customer quoting activities including pricing, lead-time, Quality and technical issues.
* Developed tooling concepts for both in-house and out-sourced tooling packages to support production needs.
* Responsible for all manufacturing and quality issues relating to NPD as well as established product items.
* Developed and qualified manufacturing facilities for outsourcing.
* Interface with Manufacturing and Production Control to achieve customer required JIT delivery dates.
* Performed 102 Design Of Experiments to improve quality, throughput and to reduce costs. Obtained a DOE incorporation rate of over 89%, which has reduced costs on main product line by more than 35% and reducing actual manufacturing hours by 48%.
* Initiated Engineering Changes from 2004-2007 that resulted in a 47% reduction in rework hours on main product line.
* Generated and submitted PPAP First Article qualification packages.
* Provide Process Engineering assistance in all areas of manufacturing.
* Trained and certified Nondestructive Testing inspectors in Liquid Penetrant and Magnetic Particle inspection techniques.

Aviation Product Support Mentor, Ohio 1994–1997

A FAA Certified Repair facility specializing in jet engine overhaul and refurbishment.
Quality Assurance Manager
* Direct supervision of five salary and nineteen hourly employees.
* Restructured entire Quality system to successfully meet ISO/AS 9001 requirements.
* Achieved ISO 9001/AS 9100 Accreditation in 1997.
* Implemented a detailed Vendor / Internal audit, Document Control and Nonconforming Material Control programs.
* Documented $920,000 in cost savings through implementation of SPC on various manufacturing and inspection operations.
* Trained manufacturing personnel in DOE methods of corrective action.
* Responsible for all OSHA and EPA compliance activities.
* Participated on the implementation team for cellular manufacturing.

Marine Mechanical Corp. (Formally TRW) Euclid, Ohio 1984–1994

Design and fabrication of close tolerance control rod drive mechanisms for Naval Nuclear Reactors.
Senior Quality Engineer
* Direct supervision of four Quality Engineers.
* Lead Quality responsibilities on five Naval Nuclear contracts valued in excess of $164 million.
* Lead the company wide implementation of TQM.
* Developed Quality procedures, Inspection plans and gage designs in accordance with Mil-Q-9858, Mil-I-45208, ANSI Y-14.5 and Mil-Std-45662.
* Developed and qualified new suppliers to meet strict Government compliance requirements.
* Documented cost savings in excess of $400,000 through the elimination of cumbersome work practices.
* Trained and certified Nondestructive Testing inspectors in Liquid Penetrant and Magnetic Particle inspection techniques.

Firestone Steel Products Akron, Ohio 1981-1984
Design and fabrication of Wheels and Rims for off-road vehicles.
Design Engineer
* Perform DOE on current product line to improve quality, throughput and to reduce costs. Obtained an incorporation rate of over 82%.
* Member of the Compliance team to achieve ISO 9001 accreditation.
* Travel to various manufacturing facilities to troubleshoot Welding, Stamping and Nondestructive testing issues.

Education

University of Akron 1980-1985– Majoring in Mechanical Engineering.

Personal

Served in the US Navy- Honorably Discharged / Member, ASQ / Level III Certifications in Nondestructive testing /Fluent in Spanish / Excellent Health / Sports Enthusiast / Willing to relocate.
References
Outstanding references are available upon request.

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