Resume - Metallurgical Engineer, Metallurgsit

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Resume #81083

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Summary

Over twenty five years of increasing responsibilities in metallurgical engineering, product development, applications engineering, physical and mechanical laboratory testing, non-destructive examination, quality control and inspection, customer technical service, automotive tooling development and cost savings initiatives. Extensive hands-on experience in manufacturing environments that include electric arc steelmaking and refining, hot and cold rolling, seamless and welded tube making, electro and hot-dip galvanizing, electro-tinning, batch and continuous annealing, high frequency and arc welding, and multi-metal cladding operations both in the Steel and Brass Integrated Mills. Working knowledge in applications of specialty metals including high strength low alloy, dual phase steels as well as copper bearing alloys. A results-oriented, analytical individual, with a high degree of flexibility and innovative approach to problem solving and implementation in a diversified culture working environments.

WORK EXPERIENCES

U.S. STEEL CORPORATION, Troy, Michigan Mar 2000- April 2008
Applications Engineer III, Product Manufacturing Technology
Coordinated and conducted advanced tooling development and product engineering of galvanized and galvanealed high strength low alloy as well as dual-phased materials for future model cars during soft tool, hard tool, plant launch, to system-fill through all stamping production.
* Participated with customer program teams of car platforms from early stages of development through launch processes using FEA and other simulation techniques.
* Provided manufacturing direction and stamping feasibility on new product formability designs. Approved and recommended product formability requirements that delivered capable processes and tools for stamping operations. Performed and participated in process and product improvement projects with the customers during launch programs of new automotive products.
* Directed and coordinated, through subordinate supervisory personnel, activities of workers engaged in testing of samples that determined if metallurgical and physical properties met manufacturing specifications: reviewed production schedules to ascertain work load and prepared schedules and priorities for work.
* Investigated causes of defective material and advise supervisory personnel of production department responsible of processing defects. Recommended cost savings ideas of production parts to applicable manufacturing operations for automotive customers.
* Incorporated quality improvements and cost reductions for the plant per ISO9001, QS9000 and LEAN initiative programs. Supported and implemented project engineering and research with product development and application to the automotive customers and stamping sub-contractors.

ROUGE STEEL CORPORATION, Dearborn, Michigan Dec 1998 – Feb 2000
Senior Metallurgical Engineer, Customer Technical Service
Provided customer technical services in resolving quality issues of coated delivered electro and hot-dip galvanized products. Conducted quality assurance reviews of customer orders, in the implementation of product specifications against mill process and product capability, by utilizing program management tools and techniques.
* Resolved customer identified product inventory, quality, delivery, and process related issues that strengthened customer service relationship.
* Reviewed new product material specifications of every customer order with the mill and delivered compliance to customer. Recommended the most effective manufacturing processes for the approved products necessary that significantly attained acceptable and improved product cost, and yield. Participated in QS9000 audit training and certifications.

QUANEX, GULF STATES TUBE, Rosenberg, Texas Feb 1996 – Dec 1998
Manager, Product Quality and Metallurgy
Directed and supervised the daily activities of quality control, testing, and inspection personnel in order to insure, maintain, and improve product quality in an efficient manner, within an approved budget and legal guidelines, the Company's quality and production objectives.
* Supported the manufacturing operations in providing superior quality products and upgraded the test equipment and inspection procedures. Implemented ISO9000 guidelines into the plant's standards and procedures.
* Evaluated product quality issues pertaining to materials, processes, equipment, and testing system. Trained personnel that instituted non-destructive testing techniques with new tools and equipment that improved production efficiency.
* Performed vendor audits to insure the Company's quality requirements and expectations were being fulfilled in line with ISO9001 and QS9000 guidelines.

TYCO International, Allied Tube & Conduit, Harvey, Illinois Oct 1994 – Feb 1996
Senior Metallurgical Engineer, Process Engineering and Laboratory Services
Interfaced, at all levels, directly with operations management and plant personnel to identify, monitor, investigate and resolve process and manufacturing issues concerning hot-dipped galvanizing and high frequency welding of tubes.
* Enhanced process capabilities, through Integrated Process Management system, in improving the quality and performance of in-process and finished galvanized products.
* Evaluated operational problems and analyzed customer complaints related to metallurgical and quality issues using LEAN and Taguchi Design of Experiments projects.
* Conducted and participated in major projects including design, instrumentation, and installation requirements with applied research and development groups.

OLIN CORPORATION, Brass Division, East Alton, Illinois Apr 1986 – Sep 1994
Senior Metallurgical Process Engineer, Operations Technology
Planned, scheduled, and conducted major projects including design requirements, standard materials and processes during casting, hot rolling, cold rolling, annealing, tinning, and cladding operations. Coordinated and set-up activities in the processing of copper and copper-bearing alloys. Provided leadership to lower lever engineers, technicians, inspectors, and trainees.
* Developed the state-of-the-art horizontal thin strip casting. Increased product yield.
* Provided engineering support for continuous improvement and cost reductions. Incorporated quality and cost improvement projects through project engineering, research and developmental programs that utilized techniques such as Taguchi Design Experiments, Continuous Flow Management, and LEAN program initiatives...
* Coordinated and setup activities in the processing of metals and all its alloys. Recommended new alloys and products for commercial applications.
* Standardized the manufacturing procedures throughout each stage of operations. Improved the mill Standard Operating Procedures in compliance with ISO9001 certification. Maintained consistent manufacturing practices throughout all processing lines in the company that consistently produced superior quality products.
* Provided engineering coverage for continuous improvement and cost reductions. Developed and implemented guidelines for training of personnel with the new manufacturing systems, tooling and equipment in place.
* Provided technical support to customers that resolved identified quality problems. Strengthened the relatively good relationship with the customers that resulted in increased market share.
* Reviewed new product specifications of every customer order on a daily basis. Designed the manufacturing processes for the approved products necessary to attain acceptable metallurgical properties. Improved manufacturing cost and yield that significantly affected the company's profitable income.

DOFASCO, INC., Whittar Steel Division, Detroit, Michigan Nov 1982 – Mar 1986
Plant Metallurgist, Quality Assurance and Laboratory Group
Established manufacturing guidelines in the cold rolling and heat treatment of steel. Supervised the Metallurgical Laboratory personnel in the performance of inspection and testing of all in-process and finished products.
* Published a Quality and a Metallurgical Laboratory manual. Successfully met the quality audit requirements of customers that resulted in awards for quality excellence and performance. Received the SPEAR rating and Laboratory Accreditation certificates from General Motors Corporation.
* Reviewed, updated, and implemented all material specifications. Incorporated quality improvements and cost reduction projects of the plant.
* Conducted quality audits to suppliers and sub-contractors in compliance with company standard. Reduced the number of qualified vendors and selected a preferred supplier.

NATIONAL STEEL CORPORATION, Manila, Philippines Jun 1977—Apr 1982
Staff Metallurgical Engineer, Applied Research and Development
Supported the Steel Mill manufacturing departments in metallurgical processing and testing standardization of alloys in the Research and Development division.
* Assisted in various projects related to electric arc melting, hot rolling and heat treatment of steel coils. Reviewed, and if necessary, modified the recommendations of consulting engineers in the accomplishment of projects.
* Analyzed and resolved daily product quality issues. Provided technical support to melt refining and rolling operations of the mill.
* Developed computerized data collection systems for the hot rolling, cold rolling and heat treatment of steel. Significantly improved manufacturing process, equipment and product yield and cost that affected the company's profitability.

EDUCATIONAL ATTAINMENT

Master of Business Administration, 2000
Dual majors: International Business Marketing and Leadership Studies
Baker College
Flint, Michigan USA

Post-Graduate Studies, Materials Science, 1982
University of the Philippines
Manila, Philippines

Bachelor of Science, Metallurgical Engineering, 1979
Mapua Institute of Technology
Manila, Philippines

TECHNICAL TRAINING AND SEMINARS

ISO 9001 Certification Training Dale Carnegie Course
Total Quality Management Managing Interpersonal Skills
Taguchi Design of Experiments Interpersonal Management Skills
Statistical Process Control Diversity Training
Strategic Experimental Design Environmental Awareness Training
Failure Mode Effects and Analysis Sexual Harassment Training
Continuous Flow Management Integrated Process Management

PROFESSIONAL ORGANIZATIONS

American Iron and Steel Institute
American Society for Metals
Engineering Society of Detroit
Philippine Technological Society of Michigan

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