Resume - A result oriented professional with 15.0 years of experience in Production Plann...

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SYNOPSIS
A result oriented professional with 15.0 years of experience in Production Planning and Control, Quality Assurance, Operations & maintenance and Projects. Currently associated with Equate Petrochemical Company, Kuwait as Operations Technologist.
Professional experience in Unipol and B P Chemicals technology for operating Polyethylene plant in India and in Gulf.
Rich experience in equipment operations, all Engineering functions. Expertise in handling the complete maintenance entailing planning, resource utilization & manpower management.
Demonstrated abilities in working on initiatives, thereby bringing down equipment breakdown & achieving annual costs savings. Improved productivity by Technology management.
An effective communicator with excellent relationship, management skills and strong analytical, problem solving and organizational abilities.

Production Planning & Control
Debottlenecking for achieving high productivity by Optimizing men, material & machine.
Handling operations for improvement in existing products based on market trends & requirements.
Planning and effecting preventive maintenance schedules of various machineries and instruments to increase machine up time and equipment reliability.
Preparing SOPs, Manuals & work instructions for production operations for the unit and maintaining reports for facilitating decision making by the management.

Operations & Maintenance
Proactively identifying areas of obstruction / breakdowns and take steps to rectify the equipments through application of trouble shooting tools.
Coordinating material / spare parts planning related activities encompassing identification of vendors, requirement of specification and offer evaluation. Planning and executing capital procurement.
Regularly communicating with internal customers to meet production oriented requirements.

Quality Control
Developing of standard maintenance and operation procedures w.r.t ISO certification.
Conducting systems audits at various plant departments.
Implementation of ISO-9001-2000 for IPCL and Equate

Man Management
Directing and leading the technical personnel. Imparting continuous on job training to the young Engineers and Operators for accomplishing greater operational effectiveness / efficiency.
Working on talent pool and succession planning of the management cadre and workforce, appraising their KRA based performance and providing feedback on the same. Resolving interpersonal issues and working towards a harmonious work environment.

ORGANISATIONAL DETAILS

Since Jul'01 working with Equate Petrochemical Company, Kuwait as Operations Technologist

The Company: It is the largest petrochemicals Company in Kuwait, A joint venture between PIC, Kuwait and Dow Chemicals. The Polyethylene plant is of Unipol Technology and has the capacity of 650000 MTA. It has 2 Reactors with Gas phase fluidized bed process.

The Accountabilities:
Trouble shooting to meet the daily and monthly production targets.
Data logging, maintaining the plant logbooks and incident report generations.
Data collection, interpretation and safe keeping, data analysis.
Ensuring the product quality as per the specifications for different grades.
Planning the grade changes in LLDPE/HDPE as per requirements
Coaches Plant personnel to resolve Technical Operate Plant issues.
Identifies and participates in the prioritization of technology improvements.
Preparing daily and Monthly report w r t Production and Variable cost.
Shutdown and Startup planning. Planning and execution of Turnaround.
PSSR audit for new systems and equipments.
Preparation of various routine and non-routine Technical reports
Represents the plant in the business strategy development and goal setting process. (i.e. Operational cost, Asset utilization, Operational reliability, etc.)

The Attainments:
Instrumentally co-ordinated Process parameters & enhanced the same.
Initiated modifications for the improvements of the plant performance.
Ensured the product quality as per the specifications for different grades.
Benchmarked the Grade transitions.
Reduced Shutdown windows thereby achieving production targets.
Member of Cost and Budget (Variable) Team and Catalyst Recovery Team, resulting in saving of more than $3 million in a year, rewarded for the same by the management.

Dec'93-Jun'01 worked with Indain Petrochemials Corporation Ltd, India as Senior Production Engineer

The Company: Indian Petrochemical Corporation Limited, Maharashtra Gas Cracker Division, Nagothane, Maharashtra (India)( Largest state owned company in India) in LLDPE/HDPE/Butene-1 plant. LLDPE/HDPE is a gas phase fluidized bed process. The Technology is licensed by M/s.B.P. Chemicals U.K.The plant capacity is 2,20,000 MTPA Comprising of two trains.

The Attainments
Effectively handled
Both batch and ensured continuous operations.
Operations of Centrifugal and Reciprocating pumps Blowers and Compressors, Powdered catalyst injection in fluidized bed reactor, Fluidization,Dryers and their regenerations Adsorbers, Refrigeration system, Steam network.
Operation of DCS (Honeywell TDC-3000, GUS-TPS).
Prepared Ziegler Natta catalyst.
Handled hazardous chemicals viz. Tri-ethyl-Aluminium, Ticl4, Ti(OR)4, Magnesium Powder, Dimethyl Formamide, Butyl chloride, LC2253, ethylene, Hydrogen, pentane, hexane-1, hexane,butene-1 & Carbon-di-oxide.
Co-ordinated with central Operation group, Fire and Safety departments, Laboratory, maintenance and other service groups.
Involved in Precommissioning and Commissioning of LLDPE/HDPE Expansion.

TECHNICAL PURVIEW
P&ID and PFD review of LLDPE/HDPE and Butene-1 plant. Review of detailed engineering provided by the vendors
Precommissioning, Commissioning of LLDPE/HDPE plant and their stabilization.
Hands on experience of review of designs/drawings/specifications sheets.
Involved in successful preparation for ISO9001 and ISO14001 audits.
Raise Technical querries and propose alternatives.
Participation in Technical clarification meeting.
Assisted in preparing Monthly and Quarterly production and Variable cost reports.
Familiarity with BP chemicals, UCC and Dow standards.

PROJECT EXPERIENCE
P&ID and PFD review of PE Expansion project. Review of detailed engineering provided by the vendors.
Review of designs, drawings and specifications sheets.
Participation in Technical clarification meetings.
Participation in DCS FAT and iFAT test.
Participation in 30%, 70%, and 90 % 3D model review.
Preparation and validation of Commissioning procedures, Startup and Operating procedures and Training manuals.

ACADEMIA: B. Tech in Chemical Engineering from Laxminarayan Institute of Technology, Nagpur, India in 1993.

IT SKILLS: Office Automation & internet Application, Adaptability with new software.

PERSONAL DETAILS
Date of Birth: 08/04/1971
Nationality: Indian

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