Resume - Instrumentation Automation Engineer 9+ Yrs Exp

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Resume #81217

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SUMMARY

To secure a Technical Management position in a high growth company with considerable advancement opportunities.

Current Designation: Deputy Manager Instrumentation & Process Control

Engineering Graduate (Bachelor of Engineer - Electronics) from Nagpur University.

Overall 9years of experience in the field of –
* Project Execution, Erection & Commissioning related tasks of Electronics & Instrumentation.
* Maintenance, Troubleshooting, Production process control, High speed DCS & PLC controlled M/C's events & synchronization, High Speed Pick & Place Synchronized Systems, Control & Instrumentation and Commissioning of M/C's & Data Acquisition Systems (DCS & SCADA)
* Expertise in Software based production process control & programming.
* Process Control and management.
* Process Startup-Shutdown procedures, recovery & streamlining etc
PROFESSIOANL EXPERIENCE

Feb 2008 To Till Date: Bajaj Hindusthan Ltd. ( EcoTec Products Division)
Deputy Manager (Instrumentation) Bajaj Hindustan Ltd., from Bajaj Group - one of the largest industrial groups of India, is diversifying from
Sugar and allied products and has set up a 100%
Subsidiary - Bajaj Eco-tec Products Ltd., (BEPL), to
Produce Medium Density Fiber Board (MDF), High
Density Fiber Board (HDF) and Particle Board (PB)
from sugarcane bagasse. Plant technology is imported
Europe & China.

Feb. 2007 to 30/06/2007 J.B Paper Mills Pvt. Ltd. – Sitapur (U.P)
Instrumentation Engineer (Project) Process Controlling, Breakdown Analysis, Technical support to Shift Engineers, Ac Drive Programming etc.

7 Nov. 2006 to Jan 10, 2007 OTSUKA Chemicals India Ltd. (Noida)
Project Engineer Instrumentation Prepared PID sheets, Planned out the equipment installation. Discuss the Sterlie Bulk Process (E C S & Solvent Recovery),
Auto Charging & discharging of Glass Line Reactors, auto wash
Different interlocking signals for safe exothermic chemical reactions, stirring of chemical compound etc. with Japanese Delegation & Mott McDonald Engineering Consultancy, Noida.

May 2003 to Nov. 2006 ACE Glass Containers Ltd. Rishikesh (U.A.-India)
Instrumentation Engineer Technical support to shift engineers & technicians, planning of scheduled maintenance for optimal performance of systems, Equipment testing, spare inventory control, installation & commissioning planning of new system's & equipments related to production process control and management etc.

August 1998 to May 2003 Surya Roshni Ltd. Malanpur (M.P.- India)
Asst. Er. Instrumentation Breakdown maintenance, technical assistance to supervisors & technicians, Maintaining calibration & ISO record on ERP system, technical modifications in systems in the maintenance jobs for optimal performance of plant.

SKILL SET:

* New Process Plant Project Commissioning & Installation activities including Project Execution Plan / Procedure, Tender & Bid evaluation monitor work progress, Review consultant and contractor engineering documents, drawings Assist development of commissioning plans and operating procedures, Monitoring of Contractor work quality and safety performance specifications
* Programming & commissioning of variable frequency AC Drives up to 250 KW in close & open loop make Allen Bradley, Siemens, Control Technique, Danfoss Reliance, Unidrive, ABB and Laser etc
* Programming, maintenance & troubleshooting of high speed production chains operated & controlled by DCS / PLC.
* Exposure to different processes involved in Glass Furnace, Batch House, Lighting Division
* Monitoring & controlling plant's current process status through SCADA and DCS systems. Worked on Eurotherm SCADA TACTICIAN 3500 operates over Windows NT Workstation 4.0 & LIN – ALIN N/W, Yokogawas MICRO XL DCS & FALMA DCS Production chain.
* Managing LAN (Window NT on TCP/IP) for SCADA network.
* PLC programming and trouble shooting of Allen Bradley SLC's.
* Maintenance, trouble shooting and commissioning of electro pneumatic, pneumatic devices and equipments such as actuators, valves, pressure to current & current to pressure converters, regulators flow meters etc.
* Commissioning, maintenance, trouble shooting of temperature sensing devices & equipments such as RTD, Thermocouples, Pyrometers, Thermometers etc.
* Calibration of process control equipments & devices.
* Panel & field control wiring, cable tray scheduling and laying.
* Small and large Controller programming for PID loops, temperature control loops etc.
* Formulating system & documentation related to ISO 9001: 2000.
* Exposure to ERP and computer controlled & operated systems

CORPORATE TRAINING

* One week training on Programming of Allen Bradley's Small Logic Controllers (SLC-500) from Sure Systems Pvt. Ltd. New Delhi.
* Programming of front end tool RS VIEW 32 from Sure Systems Pvt Ltd. New Delhi.
* One month industrial training in Optel Telecommunications, Mandideep Bhopal (M.P) in two divisions (a) Optical Fiber Cable Division (b). R&D Division.
* Completed & qualified a QMS Auditor / Internal Auditor Course (ISO 9001:2000) organized in-house at ACE Glass Containers Ltd.-Rishikesh in July 2003.
PROJECTS @ BAJAJ ECOTEC PRODUCTS LTD. – KINUANI, MEERUT (U.P)

During the installation & commissioning of the Depithing / Drying / Milling / Gluing / Mat Forming / Pre-press/ Hot press / Cooler / Sanding / Trimming & Cutting / Paper Impregnation Unit / Lamination Unit and Resin Plant section of Particle Board Plant following are the job responsibilities carried out by me.
* Preparation of technical specification
* Instruments Datasheet
* Cable Schedule/Terminations
* Detail Engineering Drawing & documents
* Layout of control panel, testing and charging
* Bid Evaluation
* Purchase orders
* Preparation of Hook Up diagram
* Review of Electrical and loop drawings
* Wiring Diagrams and Location Drawings
* Plant Software Backup preparation & testing
* Documents verification during Technology transfer

PROJECTS @ ACE GLASS CONTAINERS LTD. – RISHIKESH (Aug 2005 – March 2006)

* Commissioned four fully electronic automatic controlled glass container production machines imported from FUTRONIC TECHNOLOGY (GERMANY) on dedicated software EPRO 3.17.
* Commissioned close loop combustion system for glass furnace.
* Commissioned electronically/software controlled 2 no's compressed air dryer DONALDSON imported from Germany.
* Installed, calibrated and interfaced temperature, flow, pressure, level measuring equipment such as Trilevel T/C, Pyrometers, Mass Flow Meter, Load Cells, Control Valves, E/P Converters with newly installed SCADA SYSTEM developed on Siemens S7 PLC.
* Installed fully automatic controlled 4 nos shrink wrapping packing machines with SIEMENS PLC and AC Drives.
* Interfaced 37 SIEMENS AC DRIVES driving blowers in close loop with SCADA SYSTEM for precise temperature & cooling control.
* Planned for field & panel wiring, cable tray scheduling and laying etc.
* Installed automatic waste glass scrapper chain imported from Germany with German Engineers.
* Provided layout of different report pages for SCADA SYSTEM to collect plant data coming directly from field m/c's and process control equipments.
* Programmed 6 no's 250 Kw SIEMENS AC DRIVE in close loop and interfaced with MICRO XL DCS and SCADA SYSTEM for glass container cooling purpose

PROJECTS @ SURYA ROSHNI LTD. MALANPUR (Aug. 1998 – Feb. 1999)

* Involved from scratch in Glass Plant & High Speed production chains commissioning. Plant was setup in technical collaboration with DEMA GLASS TECHNOLOGY, U.K.
* Installation & commissioning of fully automatic batch house, level sensors for hoppers Erection of high speed tube light and bulb production chain controlled is based on SIEMENS S5 PLC.
* Installation, synchronization & programming of high speed bulb shell production m/c.
* Installed 120 KVA SIEMENS UPS with the SIEMSENS team members & learn the maintenance activities.
* Cable laying & scheduling for EUROTHERM SCADA – TACTICIAN 3500
* Installed the fully electronically automatic controlled PLC operated high speed Bulb & Tube Light Production chain, imported from DEMA Glass Technology U.K.
* Installation, commissioning & programming of Glass Furnace Temperature measuring and automatic Firing systems & devices etc.

PROFESSIONAL ACHIEVEMENTS:

* Extensive experience project commissioning, installation of plant machines, handling Indian & foreign countries delegation.
* For energy saving, operated blowers in close loop by AC Drives on different locations.
* For precise temperature controlling and energy saving operated Cooling Towers in close loop using economic range temperature controllers.
* Provided solution for optimum utilization of compressed air in cap plant, making air blowing only at indexing of m/c which increased the discharging time of compressor & power consumption.
* Operated waste cullet conveyors on AC Drives, thus eliminating the requirement of gear coupling & scheduled maintenance of mechanical parts and simultaneously energy saving is achieved.
* Obtained training on Occupational Health & Safety Assessment Series of 18001 OHSAS & implemented the same in the company.
* Planned the scheduled maintenance and calibration of critical equipment & devices of glass plant and high speed production chain to reduce breakdown.
* As a team member of Departmental Quality Circle provide suggestions for housekeeping conservation of natural resources, optimum utilization of inventory and packing materials etc.
* Modified the locations of optical, inductive sensors on high sped production chain form untidy & congested places, increasing the sensors life and reduces breakdown.
* Automated the water level measurement of underground, overhead and recirculation water tanks by using level controllers, this eliminates the manual ON/OFF switching of water pumps on distances.
* Maintenance of Electronic Sweep Out System & synchronization of IS bottle forming M/C's.

SOFTWARE SKILLS

* IBM Certified Course on E-Commerce from Pent soft Technologies Ltd. Gwalior (M.P).

Skills/Software proficiency Details
Languages C, C++, JAVA 2, FORTRAN, SQL
Operating Systems Windows NT (Workstation & Server) configuration, installation and managing network services. DOS and Linux (essentials).
Web Tools & Technologies HTML, DHTML, VB Script, Java Script, ASP
Networking Essentials TCP/ IP Web Server: IIS Server. Others: Proxy Servers, Fire Wall (IBM eNetwork V3.LAN's Architecture and their Topologies
Others Microsoft Office suite (Word, PowerPoint, Excel, Access, Outlook)

INTERPERSONAL SKILLS
* Leading the team of skilled technicians and supervisor's and Jr. Engineers & Engineers.
* Attended training and adopt the skills/knowledge learnt for effectively carrying out the jobs.
* Open for discussion, opinions & ideas with operations personnel & subordinates. Incorporated experience & new ideas in the maintenance jobs for optimal performance of plant.
* Positive attitude towards others, self motivated belief in team work & result oriented.
* Maintaining good interpersonal relations.

ACADEMIC QUALIFICATIONS
* B.E in Electronics Engineering from Nagpur University in 1997
* Senior Secondary (10+2) from U.P Board.
* Secondary School (10) from U.P Board.

PERSONAL DETAILS
Nationality: Indian
Date Of Birth: 20th August 1972
Marital Status: Married

MISC INFORMATION
* Last Salary Drawn (CTC): 405 Lacs PA
* Expected Salary (SGD: 4200 SGD (Negotiable )
* Availability: 2-3 weeks Notice
* Google Id::rkshri@gmail.com
* Joining Period: 2 to 3 week notice period

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