Resume - Mechanical Q.C. Engineer and Safety Engineer in Construction, Consultancy.

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Resume #81228

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Date of Birth 22nd June 1964
Nationality Indian
Sex Male

Education * B.E. Mechanical from Karnataka University, India in the year 1990.
* ASNT Level II in NDT methods, Radiographic Testing, Ultrasonic Testing, Liquid Penetration Testing and Magnetic Particle Testing in the year 2008.
* Diploma in Industrial Safety from Board of Technical Education, Maharashtra, India in the year 2000.
* Diploma in Operations Management from Welingkar Institute of Management Studies, Mumbai.
Lectures & Seminars attended Preventive Maintenance welding techniques from Larson & Toubro (3 days)
First Aid from St. John Ambulance (7 days)
Motivation & Communication Skills (1 day)
Internal Quality Auditor course for ISO 9001: 2000
(7 days) by V. P Oaka.
Internal Quality Auditor, QS 9000 (7 days) by V.P.Oaka
100 PPM by KIML/ Hyundai Motors (3 days)
Fire Fighting Training (1 day)
Skills Projects handling in the areas of Tanks, Piping's, Structures, Machinery erection, commissioning and maintenance including Civil & electrical works.
Expert in handling fabrication of Tanks as per API 650.
Adept in handling pipeline erections as per API 650.
Civil activities such as Tank farm Foundations, Road paving, pitching as per the drawings.
Well versed in the selection of equipments for tape manufacturing company.
Adept in dealing with Government agencies such as Factory Inspectors, MSEB, MPCB, Boiler Inspectors etc.

PROFESSIONAL EXPERIENCE
VELOSI GHANA LIMITED
SAFETY & MECHANICAL ENGINEER March 2007 to till date

Working as a Safety and Mechanical Engineer for Velosi Ghana Limited, a MNC organization in Quality Assurance, Quality Control and Inspection, in the manufacture of two diesel storage tanks of capacity 10,000 cubic meters manufactured by Zakhem International Construction Ltd for the client Bulk Oil Storage and Transportation Ltd, (BOST) Ghana.

Presently handling the construction of Petroleum and Diesel Storage tanks ranging from 20,000 cubic meters to 5,000 cubic meters (Total of 90,000 cubic meters) and cross-country pipeline of 72 meters length of diameter 12" for the same client BOST and contractor, AT&V projects USA.

Job Responsibilities,
1. To Review / verification of contractor's detailed engineering drawings, safety related work schemes and their approval,
2. To supervise the project construction, pre-commissioning and commissioning activities to be executed by the EPCC contractor,
3. To Review of QA /QC and HSE plans and monitor for the system implementation. Generate monthly statistics of accidents, Accident Investigation Reports, and participate in weekly meetings,
4. To ensure that all the tests are properly conducted and reports are submitted on them.
5. In the absence of Project Manager, Initiate, organize and chair weekly site technical progress and monthly progress meetings.
6. To Co-ordinate shutdown activities with the contractor and the client,
7. To Review the materials supplied by the contractor has inspection release notes from the recognized agencies.
8. Check and approve the adequacy and authenticity of all certifications, insurance, performance securities, indemnities etc., for which the contractor is liable under the EPCC contract.
9. To Review and certify Interim payment certificates and recommend payments.
10. To Review all procedures, action plans, and method statements prior to the commencement of any activity.
11. To ensure that contractors / employers obligations under the agreement are strictly adhered to from the HSE point of view.
12. To review of the training programme submitted by the contractor to ensure that it is beneficial to the client.
13. To review and approve As Built Up drawings by the contractor.
14. To review Operation and Maintenance Manuals to ensure they are technically suitable and adequate for use.
15. To negotiate and recommend to the client any variations / change orders regarding the works and advise on any claims or contractor disputes and problems arising during the execution of works and prevent any claims and delays whenever feasible and appropriately.
16. To carry out final inspection, prepare Punch list / Defect list and certify and approve successful commissioning of the project under the EPCC contract.
17. To give inputs to the preparation of the Contractor's performance report and Project Close Out Report.
18. To participate in the settlement of disputes in accordance with the conditions of the contract.

PRODUCTION MANAGER October 2005 to February2007
M/s. One tape India Pvt. Ltd., W-408, M.I.D.C. T.T.C. Industrial area, Rabale, Navi Mumbai.

Achievements
Involved in the civil construction of the underground works of the toluene tank, above ground LDO tank and tank pad covers.
Erection of L.D.O Tank (22KL), Toluene Tank (22KL) and boilers.
Erection of Thermic fluid piping's, Chilling water piping's, Fire Hydrant piping, Pneumatic piping for the whole plant up to 2000 meters.
Execution of project – Budgeting / costing, planning, co-ordination and planning physical progress for on time completion of project. Installation and commissioning of utility equipments.
Maintenance of machineries and equipments including Utilities.
Planning production for various stages of production like mastication, mixing, coating, converting, slitting and packing.
Monitoring of all activities related to the safety, quality and productivity in all sections.
Responsible for on time deliveries of all products with best quality.
Products handled are BOPP, CELLO, DSCT, WPCT, PET tapes; double side Tissue Tapes, DS Pet Tapes.
Responsible for Safety and smooth working of the plant.
Handling workforce of 30 personnel in the plant.
Familiar with co-ordination of various authorities and also with consultants and with various agencies for Projects, maintenance and developmental works.
Familiar with co-ordination with various Govt. Authorities such as Factory Inspector, Pollution Control Boards, Electrical Inspector, Inspector of Legal Metrology and maintaining the statutory compliance records.
Reporting to Managing Director.

PRODUCTION MANAGER March 1997 to September 2005
Tesa tapes (India) Pvt. Ltd., L-14, M.I.D.C. Taloja, District; Raigad, Maharashtra
One of the leading multinational companies for pressure Sensitive Adhesive Tapes. It is wholly owned unit of Beiersdorf (AG) Germany which also owns the renowned brand "Nivea" and Taco.
Achievements.
Construction of the Factory building as per the drawings,
Approval of civil construction bills of the contractor,
Re-locating and commissioning of whole plant and machineries from Kurla, Mumbai to Taloja, Navi Mumbai.
Erection & commissioning with civil activities of 50 KL M.S. tank for L.D.O tank above ground.
Erection & commissioning of 50 KL underground solvent tank.
Erection and commissioning of thermic heater, boiler, cooling water pipelines as per the drawings. (2000 meters)
Erection and commissioning of coating machine with coating width of one meter and 20 meters in length drying chamber inclusive of electrical supplies and utility supplies.
Introduction of low power consumption and long life electrical fittings and accessories.
Familiar with spares inventory management and other related commercial activity such as preparation of Purchase Orders, approval of GRN's related to maintenance and project activities.
Documentation and Implementation of safety and Environmental practice, arranging Fire Fighting training, ISO 9001 and QS 9000 activities.
Monthly validation and monitoring of power, water and fuel.

MAINTENANCE ENGINEER January 1994 to February 1997
ICCON OIL AND SPECIALITIES LTD. Khopoli, District: Raigad, Maharashtra.
Manufacturers of Petroleum Products such as Wax, Jelly, Engine Oils, Lubricants, Gear oils, and Greases. Was working as the Maintenance Engineer reporting to Works Manager.
Achievements include
Erection of Storage tanks of various capacities from 200 KL to 50 KL –ten numbers.
Projects, Maintenance and performance monitoring of various electrical installations, utility equipments and process plant machineries.
Execution of projects, planning of material requirements co-coordinating and monitoring physical progress for on time completion of projects.
Evaluation and selection of Sub-contractors for execution of projects and maintenance works.

MAINTENANCE ENGINEER December 1990 to December 1993
SHREE RAM MILLS LIMITED, Lower Parel, Mumbai.
Manufacturer of textiles with brand name as "S. Kumar's" Was working as Assistant Engineer in maintenance department reporting to Chief Engineer.
Maintenance of utility equipments, process house machinery such as printing, dying, stenters, calendars, gas singeing machineries etc.
Achievements include reduction in the down dime of the machineries and overtime of workmen.

COMPUTER EXPOSURE Operating knowledge of Windows, MS Excel, MS word
Passport Details Passport Number: E6424707
Issued at Thane, Maharashtra, India,
Valid up to 24/09/2013
Marital Status Married.
Languages Known English, Hindi, Konkani, Marathi and Kannada

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