Resume - Automation, Instrument and Control Engineer Manager

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Resume #81383

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CAREER OBJECTIVE: ---------------------------------------------------------------------
A challenging leadership position in project management and consulting engineer that utilizes my background providing optimized and integrated solutions to increase the economic value added of any industry, throughout the use of standard manufacturing solutions, control and automation, information, instrumentation, networking and database technologies.

WORK EXPERIENCE: ----------------------------------------------------------------------
Claudio Passarella is a Chemical Engineer with a Master Scientarium degree in Chemical Engineer pointed Optimization,
APC, Industrial Automation, Instrumentation and Process Control areas. TÜV Rheinland SIS FS Engineer certified: 1125/08.
Currently he is working as Automation, Instrumentation and Control Engineer Manager, part of the owner's project team member for the "Refinería de Cartagena" Expansion project, Cartagena, Colombia.
Previously he was working as the lead engineer responsible the Automation, Instrumentation and Control areas in the project for construction of the "Balboa Refinery", Badajoz province, Spain. And as an independent engineer has worked for several companies like NEGROVEN (Valencia, Venezuela) and UOP LLC (Illinois, USA) as Instrument Advisor and Advance Process Control Consultant.
He has worked on projects and activities related to Project efinition/benefits estimation/implementation/commissioning, DCS configuration/installation/start up, Basic/Advanced Control applications/loops and Optimizers design/configuration/installation/start up, Application integration with Laboratory/corporate databases, Networking applications/security/control access facilities, Planning/Scheduling of refinery activities, Field Instrument Checkout, PLCs Check/Testing and Flow measurement verification.
Some of my achievements are: test, commissioning and start up of the Gasoline Blend Optimizer (BOSS) at El Palito Refinery (PDVSA), which includes integration of LAB system, data monitoring, production accounting and operation administration. Start up of pumps/tanks/motorized valve automated operations. Upgrade of gasoline blender and blend optimizer at El Palito Refinery. Implementation of soft sensors based on neural network technology for online estimation of quality indexes at NEGROVEN plant, Valencia City. Main NEGROVEN main product is Carbon Black. Instrument/ESD/PLC/DCS Checkout, commissioning and Start up support for several UOP technology plants (ISAL, FCC,
CCR Platforming, Butamer, Cumene/Phenol, NHT, etc.) in USA, Nederland, Saudi Arabia, Romania, Rusia, China, India and Chile.
He has conducted several courses as professor in several universities at Venezuela, like courses of Linear Algebra,
Differential Equations, C Language programming, Physics, Control Process of Chemical Plants, Multivariable Control Process, Industrial Process Automation and Graphics Programming of Industrial Control Processes.

SKILLS: -------------------------------------------------------------------------------
a. Languages: English (100%), Italian (100%) and Spanish (100%, Mother language).

b. Project management experience on: Development of commercial and technical project specifications. Project cash flow, cost and benefits estimations. Project scheduling, control, man effort estimation and project team management. Production planning and optimization.

c. High Comprehension of Petrochemical and Industrial Processes.

d. Knowledge and experience in definition, design, implementation, commissioning and start up of software projects for industrial automation.

e. Knowledge, experience in commitment and practice use of procedures/tools for control area like: Dynamics Control Systems

Identifications, Neural Networks, Controller Tuning, Statistic on Quality Control Analysis, Control Process Application development,

Analyzers, Basic feedback control, Master-Slave, Feed forward, Ratio Control, Constrain Control and Sequence control configuration.

f. Management and practice use computer operating systems like: MS Window 3.1/95/98/XP, UNIX system V and Solaris.

Definition/Configuration and user Friendly Human Interface development for operators, engineers and other users on Honeywell TDC-

2000, TDC-3000 and Foxboro I/A Series systems. Verification experience in ABB, EMERSON Delta V and YOKOGAWA DCSs.

g. Knowledge and practice use of network concepts and tools for industrial control systems and control networks. Knowledge and practice use of database management, concepts and tools like: Informix, Oracle, SQL anywhere, Dbase, standard SQL, PL/SQL, queries development, ODBC. Management and development of programming projects using FORTRAN, BASIC, C, C++, UNIX scripts, Object Oriented technology, Linear Programming, Sequential Simplex, MATLAB, LOOKOUT and other numerical calculation methods.

h. Check, verification and testing of plant instrument, DCS/PLC configuration, Emergency Interlock Sequences.

i. Strong Documentation / Writing Skills (Design Document Experience). Microsoft Office/Microsoft Project high level.

ACADEMIC ACHIVEMENT: ------------------------------------------------------------------
Chemical Engineer. Simón Bolívar University at Caracas, Venezuela. January 1984.
Chemical Engineer Master Scientarium. Simón Bolívar University at Caracas, Venezuela. June 1989.

CONTENTS: -----------------------------------------------------------------------------
1) Personal Data.
2) Work Experience.
---------------------------------------------------------------------------------------
1) Personal Data. ---------------------------------------------------------------------
Name: Claudio Passarella
Place of Birth: Caracas, Venezuela.
Date of Birth: May 24, 1960
Nationality: Italian citizen and Venezuelan citizen.
Civil State: Married.
Languages: Spanish (mother language, 100%). English (100%), Italian (100%)
Mailing Address: Calle Juan San Andrés Gutierrez, 7. Zafra 06300.
Badajoz. Spain.

---------------------------------------------------------------------------------------
2) WORK EXPERIENCE. -------------------------------------------------------------------

---------- From January-2009 to present day:
Automation, Instrument and Control Engineer Manager, part of the owner's project team member for the
"Refinería de Cartagena" Expansion project, Cartagena, Colombia.
Achieved activities:
a) Participation on the Preliminary Process Hazard Analyses (PPHA) and SIL definition processes for the Saturated
Gas plant (SGP), Butamer plant (BIU) and Alkylation plant (ALK).
b) Instrument data sheets and unit's plot plant revision.
c) Follow up of project activities for FEL-2 phase completion.
d) Follow up of contractor's activities and revision of issued contractor's deliverables.

---------- From June-2007 to December 2008:
Lead engineer responsible for the Automation, Instrumentation and Control areas in the project for construction of the
"Balboa Refinery", Badajoz province, Spain.
Achieved activities:
a) Revision of basic engineering packages for the:
* Shell Technology: Atmospheric (CDU) and Vacuum distillation (VDU) unit, Hydrocracking Unit
(HCU) and Recontacting unit (RCU).
* UOP Technology: Naphtha hydrotreating unit (NHT), CCR+Regeneration unit, Isomerization unit.
* Foster Wheeler Technology: Delay Coker plant (DCU).
* Worley Parsons Technology: Sulfur Recovery Unit (SRU).
* Technip Technology: Hydrogen plant.
* Others: Steam and power generation plant, offsite and utilities.
e) Define and manage contract process of a MAC supplier for the project. Preparation of contract specification, scope of work, technical requirements and commercial requirements.
f) Initial participation on EPC packages and PMC selection processes.
g) Budget definition, preparation and follow up for IT and Engineering services.

---------- February-2008
TÜV Rheinland SIS FS Engineer certified: 1125/08

---------- From August-2004 to June-2007:
Instrument Advisor contractor at UOP LLC (www.uop.com). The responsibilities of this position are:
a) Check instrumentation installation at the plant. Generate list of recommendations and required modifications/recalibrations to fulfill good engineering practices and design specifications.
b) Flow meters verification and recalibration.
c) Instruments and control loop configuration check at plant DCS. Control loop tuning.
d) Check Emergency Interlock Sequence logic, configuration at PLCs and testing.
e) Generate all reports, drawings and documentation required by customer.
f) Plant start up instrumentation support.

Achieved Projects:
------------------
-- April 2007. DRCS for Penex Plant. Training for checking, power up and commissioning the DRCS UOP package for Driers sequence.

Des Plaines, Illinois, USA.
-- May-November 2006: Bensat, Naphtha Hydrotreating and Penex Plants. Checkout and start up. MRPL (IOCL), Mangalore, India.
-- March-April 2006: CCR Platforming. Checkout and start up. Slavneth, Yaroslavl, Russia.
-- Febreary 2006: RxCat FCC plant. New Technology. Troubleshooting and checkout. ENAP, Talcahuano, Chile.
-- October-January 2006: Cumene and Phenol Plants startup at Bluestar New Chemical Material Co., Harbin, China..
-- May-August 2005: Butamer Unit start up at Gulf Advanced Chemical Industries Co. Sipchem Refinery, Al-Jubail, Saudi Arabia.
-- April-May 2005: Unickracking Plant. Preliminary instrument checkout, preparation for starting up. Panipat Refinery. Panipat,

India.
-- December-February 2005: ISAL plant starts up (Naphtha Hydrotreating and octane recovery) at Arpechim Refinery for S.N.P.

Petrom, S.A. Pitesti, Romania.
-- September-November 2004: FCC plant starts up at Refinery 2 for Chennai Petroleum Corporation Limited.
Chennai, India.
-- August 2004: UOP training session in LAB complex (Lineal Alkyl Bencene) at Gujarat Refinery.
Indian Oil Corporation Limited. Vadodara, India

---------- From February-2003 to July-2004:
Claudio Passarella has conducted several courses in universities at Valencia city, Venezuela. Courses were: Linear Algebra,

Differential Equations, C language Programming, Physics 1 and 2, Control Process of Chemical Plants, Multivariable Control Process,

Industrial Process Automation and Graphics Programming of Industrial Control Processes. These courses were given at Alejandro de

Humboldt University, José Antonio Páez University, Carabobo University and Instituto Universitario de Tecnología Valencia.

---------- From December-2003 to March-2004:
A project for NEGROVEN plant at Valencia city, Venezuela, was achieved for design, implementation and start up of soft sensors based on neural network technology for online estimation of two quality indexes on a Foxboro I/A Series system.
The NEGROVEN plant main product is Carbon Black. It is a base material for manufacturing tires, plastic, tints and black rubbers.

---------- From January-1995 to December-2003:
Leader Engineer of the project "Oil Movement Changes for Reformulated Gasoline Management". The main objective of this project is to upgrade the current hardware and software platform of the Oil Movement area at PDVSA El Palito Refinery (Venezuela) in order to manage the big range of specification required by EPA for the of Reformulated Gasoline manufacturing. This project was focused to implement PDVSA Business Model (ERP: Enterprise Resource Integration), which includes integration with Refinery Planning and

Scheduling applications (like PIMS, PPIMS and REFSKED), process automation, optimization, data monitoring and validation, production accounting and plan/scheduling reconciliation, as well as installation of Oil Movement additional functionality like LAB data validation and communication, Tank Information System, Automatic Line up at Oil Movement area, Tank Quality Integration and Order

Movement management. Technology profile for this project includes the use of a Global Database, Blend Gasoline Quality Prediction

Model, analyzers, UNIX, G2, Oracle and Client/Server applications. Project completion is planned for the end of 2001.

Achieved management activities included:
a.- Definition of project team.
b.- Identification of user needs.
c.- Project benefits estimation.
d.- Management of suppliers and consultant contracts.
e.- Cost estimation, definition of project schedule and cash flow estimation.
f.- Project control and follow up.

Achieved technical activities included:
a.- Specifications definition, acceptance and start up of TVL D4814 Computer Method implementation.
b.- Specifications definition, acceptance and start up analyzer measurement management and Lab sample quality reintegration for blends.
c.- Specifications definition, acceptance and start up of quality profile consistency checks, to validate/adjust Lab data to be used by software applications.
d.- Specifications definition, acceptance and start up of Remote Access facilities.
e.- Specifications definition, acceptance and start up for integration of PDVSA software and PDVSA Business Model within licensed Oil Movement applications.
f.- Specifications definition, development, acceptance and start up of user friendly software for PDVSA Quality Prediction

Model, with interfaces for integration with Oil Movement applications.
g.- Specification definition, acceptance test and start up of Oil Movement applications for El Palito Refinery (Digital Blender,

Tank Information system, Blend Optimization and Supervisory system, Oil Movement Information system, Tank Quality Integration, Basic

Application System Interface, Order Movement Management and Main/Bsckup application).
h.- Training and ISO-9000 certification for user of all Oil Movement applications.

---------- From April-1990 to January-1995:
Unit Supervisor for Utilities and Oil Movement areas at Corpoven, S.A - El Palito Refinery (Venezuela). He was responsible of design, implementation, start up, commitment and maintenance of the Blend Optimization Supervisory System (BOSS), Oil Movement

Information System (OMIS) and Energy Management System (EMS) within execution of the "Process Optimization" project.

Achieved activities included:
-----------------------------
a.- Design, Implementation and Start up of control applications for Boilers on a Foxboro I/A Series system. Also, training for system users was achieved to operators, supervisors and engineers. Developed and implemented strategies were:
- Compensation by pressure and temperature in Boiler levels, Water and Vapor flows.
- Boiler level control using three(3) and two(2) element schemes.
- Boiler vapor temperature control using a PID loop and feed forwards related to Vapor Demand and Feed water flow variations.
- Boiler Combustion Control related to excess of oxygen.
- Master Pressure control for Vapor generation.
- Boiler Load Allocation strategy.

b.- Specification definition for data acquisition interface regarding to telemetric tank monitoring and remote operation of

Motorized Valves. These interfaces were installed on a Foxboro I/A Series system.

c.- Design, implementation and start up of human interfaces for tank monitoring and Motorized Valves on a Foxboro I/A Series system. In addition, operators and supervisor training was achieved.

d.- Definition of specifications for configuration of Oil Movement Information System (OMIS) packages.

e.- Configuration and start up of the Blend Optimization Supervisory System (BOSS) licensed to FOXBORO company. Training for operators, engineers and supervisors were achieved on BOSS package.

f.- Definition, development and implementation of the Corpoven Quality Prediction Model for gasoline blends in off-line planing and on-line operation. This facility was a PC development based on ANSI C language and it was also incorporated as part of BOSS package in a UNIX system.

--------- From October-1986 to April-1990:
Control Process Application Engineer at Corpoven, S.A. El Palito Refinery (Venezuela) in charge of: (a) revision and start up of wired and instrumentation signals for El Palito-Yagua Multiproducts Pipeline. This system controls gasoline, kerosene and diesel pump operations, and (b) design, implementation and start up of control applications on a TDC-2000 with a Honeywell-4500 computer for operation of Atmospheric Distillation, Vacuum Distillation, Cracking Reforming and Fluid Catalytic Cracking, Alquilation and treatment units.
(a) Activities at El Palito-Yagua Multiproducts Pipeline included design, installation and start up of control applications for El Palito-Yagua Multiproducts Pipeline, and operators/supervisors training. This work was achieved using Johnson Control software, installed on a MODCOMP computer.
The following applications were delivered:
- Automatic pump start up/shutdown sequence.
- Semiautomatic start up/shutdown sequences for pump station at source station and fuel reception at destination station.
- Automatic sequence for fuel line up and fuel swing at source and destination stations.
- Multiproduct Pipeline emergency shutdown sequence.
- On line pump swing sequence.
- Pressure control strategy at source station discharge and at reception of destination stations. The last ones included considerations for Multiproduct Pipeline start up.
- Totalization and monitoring of transferred volume at source and destination stations.

(b) Design, implementation and start up of control applications on a TDC-2000 with a Honeywell-4500 computer, training for system users was achieved to operators, supervisors and engineers. Most of the control strategies developed were based on Honeywell BPL language. The following strategies were developed:
- Furnace passes balancing.
- Feed distribution control on Alkylation reactors.
- Flow, level and temperature control loops were implemented for pipes, heat exchanges and drums.
- Temperature control on extraction trays.
- Emergency shutdown sequence for Fluid Catalytic Cracking unit.
- Top/Bottom quality control on distillation towers with two outlets.
- Feed forward control on reactors, distillation towers and treatment units.
- Fuel Oil viscosity control.
- Constraint control.
- On line Calculations for Unit Efficiency and Production.
- History and reports configuration.

At the end of this period Mr. Passarella was enrolled as Control engineer into the project "Process Optimization" which included automation of all operations at El Palito Refinery. The initial works achieved were:

1.- Economic analysis and benefit estimation for implementation of new and current control strategies into new control systems at Oil Movement, Process and Utility areas.

2.- Transference of control strategies from TDC-2000 to TDC-3000 platform which included program translation from BPL to CL language.
Finally, Mr. Passarella was assigned to manage control strategies and developments in Oil Movement and Utility areas.

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