Resume - Asset Maintenance Management, Preparation of maintenance base data for ERP like ...

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Resume #82509

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Qualification: Bachelor in Mechanical Engineering

Experience Summary: 9 years in the below mentioned Organizations

* Transfield - Hofincons InfoTech & Industrial Services Limited.
Aug 2003 - Till date

Asset Maintenance Management, Preparation of maintenance base data for ERP like SAP, Maximo, Oracle CMMS packages, Material Standardization for OIL and Gas sector (Onshore and Offshore).

* Madras Fertilizers Limited.
Nov 2000 - June2003

Field maintenance, executing Preventive maintenance and overhauls of Fertilizer plant equipment.

SAP Experience:

* Worked as End user in PM module SAP R/3(Rev-4.2) live update.
* Worked as Material Standardizer in MM module SAP R/3(Rev-4.2) live update in Qatar Petroleum - Qatar

Skill Set:

ERP Packages: SAP R/3 Release 4.6 C (PM and MM Module), CMMS.
Planning tool: MS Project
Data base: MS Access
Packages: MS Office, AutoCAD 2000
Other Tools: IDEF0, RCM TURBO, Equipment Hierarchy Tool,
Meridium.

Experience in Detail:

Company: Transfield-Hofincons InfoTech & Industrial Services Limited.
Designation: Engineer
Period: Aug 2003 - Till date

Project: Ras Gas - Qatar
Role: Team Leader - Data Specialists

Asset Verification and Spare Parts Optimization Project

* Overall responsible for site activities.
* Preparation of Methodologies.
* Physical verification of actual equipment installed in the field and compares it with the functional locations and equipment master data in SAP.
* Verification of Equipment hierarchy and modified as per ISO 14224 standards.
* Review of existing Bill of Materials for completeness.
* Creation of additional spares as required.
* Ensure identical equipments have identical BOM¡¦s.
* Identify new material masters.
* Data clean up of existing material master inside company's catalogue.
* Ensure that common taxonomy is applied throughout.
* Identification real and potential duplicates.
* Review of parts/Component hierarchy in SAP.
* Review of existing minimum stock level and recommend the minimum stock level and quantity of like equipment in the plant.

Project: Kuwait National Petroleum Company - Kuwait
Role: Team Leader

Catalogue Enhancement and Generalization for Maximo Compliance

* Responsible to allocate job to individuals and get the job done in stipulated time period and submit the same to client in a course of time and get approval.
* Coordinate with site people to get the data regularly.
* Interacting with QC team to get Quality data with in time bound period.
* Update the Material master records check for error free data.
* Send the updated master data in standard uploading template to client for updating the same in Maximo system.
* Mark all the items which are obsolete and update the existing Material Description, Purchase order text, Manufacturer, Supplier data etc in material master.
* Checking all newly created Items and sending them in proper format to coding and cataloging in Maximio and update them accordingly in material master.

Project: Qatar Petroleum (Offshore) - Qatar
Role: Team Leader

Updating & Upgrading of Maintenance Data for SAP Compliance

* Preparation of Equipment specification for each equipment.
* Preparation of Technical Objects
* Database in charge for SAP Compliance Interim Database (Technical object, Bills of Material and Preventive Maintenance)
* Preparation of Equipment Templates.
* Verification of Equipment Hierarchy.
* Bill of Material Preparation for Life cycle Requirement of Equipment¡¦s.
* Responsible for reviewing and extracting the required technical data presented on SPF/SPIR for required materials to form an accurate and comprehensive technical purchasing specification and working principle.
* Reviewing and updation of Piping and Instrumentation diagram (P&ID) and Equipment Layout diagram to As-Built condition.
* Preparation of Functional Block diagrams as per process using KBSI tool AIO WIN 6.2.
* Criticality analysis (FCA & ECA) using RCM TURBO 9.5 tool.

Project: Qatar Petroleum-Qatar
Role: Material Standardizer

* Creation Material Master and Material classification for each line item to complete the material catalogue for SAP R/3(Rev-4.2) live update.
* Responsible for reviewing and extracting the required technical data presented on SPF/SPIR for required materials (by referring to technical drawing, manufacturers catalogue, datasheets and material catalogue) to form an accurate and comprehensive technical purchasing specification and working principle.

Project: Dudhsagar Dairy-Gujarat-India
Role: Team member

* Preparation of Equipment Templates.
* Coding and cataloguing for all the mechanical spares through classification module by using ACMS.
* Rearrangement of the stores, for easy identification of spares and controlling the inventory losses and handling the soft copy data and loading in to the software.
Project: Abu Dhabi Marine Operating Company-Abu Dhabi
Role: Team member

* Verification of P&ID & Loop identification using P&ID & ILD.
* Preparation of Equipment Master.
* Preparation of Equipment Hierarchy.
* Involved in Equipment criticality analysis.
Project: Gas Authority of India Ltd-GAIL
Role: Team member

* Worked as team member in preparing material catalogue in SAP classification module for Mechanical spares pertaining to all 21 units by using LCMS.
* Job includes co-ordination with client during data collection at various sites to collect the relevant documents for cataloguing.
* Documents referred during data collection are manufacturer manuals, O&M manuals, and equipment nameplate details in order to get the full buying description of an item.
* Involved in preparing the Corporate Coding Schedule.
* In-plant and across the plant duplicate items identified.

Company: Madras Fertilizers Limited.
Period: Nov 2000 - June2003
Role: Technical assistant

Job involved:

* Involved in the execution of mechanical maintenance jobs in a heavy chemical plant Ammonia/UREA/NPK including preventive, breakdown and annual maintenance on rotating, static equipment.
* Field maintenance in steam turbines, multi stage centrifugal/reciprocating pumps and compressor.
* Maintenance of centrifugal/reciprocating compressor.( Nuovo pignone,Dresser rand)
* Responsible for the maintenance of all equipment related to Ammonia, Urea and NPK compound fertiliser units.
* Alignment of all kinds of rotating equipment using reverse dial indicator, rim and face method.
* Involved in John crane, Duraseal, mechanical Seals assembling/ replacement.
* Experience in stationary equipments like high-pressure boilers, heat exchangers and tanks.
* Worked as a team member during Annual turnaround maintenance.
* Familiar with NDT techniques Dye penetrate test for pipe fabrication jobs.
* Involved in preparation of Preventive maintenance procedure for mechanical equipment in plant.
* Preparation of the preventive maintenance schedules of the plant.

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