Resume - Experience product and manufacturing engineer with strong understanding in desig...

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Resume #82560

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Objective
To seek challenging position in your organization where I can utilize my technical knowledge, experience and skills.

Profile
Experienced Production and Industrial Engineer with expertise in Product Design and Development, ERP, ECN, Bill of Materials, Lean Manufacturing. Proficient in technical softwares like AutoCAD, Catia, and SolidWorks with strong leadership and interpersonal communication skills.

Education
Master's in Industrial Engineering
Texas Tech University, Texas
May 2007
Bachelor's in Production Engineering\
A.I.S.S.M.S College of Engineering, Pune, India
July 2005

General Duties
-Creating and updating work instructions, Creating Bill of Materials, Costing, Review drawings, ECN, Client meeting, Material requisitions, Researching specifications, Production meetings, Project Tracking

Work Experience
Manufacturing Engineer: Trelleborg CRP Inc. Dec 2008- Present
Product: Drill Riser Buoyancy Location: Houston, TX

Project 1: Pallet- Jack procurement, testing and attachment design in Inventor
-Researched requirements of material handling equipment like load, force, maintenance and equipment manufacturer
-Contacting suppliers, setting meetings, shop tours and requesting quotes
-Procuring equipment, designing mold attached with help of design engineer
-Manufacture of mold attached in-house and follow up on the project
-Follow –up with vendor on changing battery to add weight and tires for improved traction
-Testing pallet jack, mold attachment and modifications carried in-accordance with test results

Project 2: Sizing chiller capacity and filtration system
-Chiller required for circulating chilled water in pressure vessels(PV)
-Analyze chiller specifications and researching chiller vendors
-Based on tonnage capacity and flow rate, time required to chill PV calculated
-Based on chiller flow rate, centrifugal filtration system selected
-Identifying suppliers and requesting quotes
-Space located based on chiller dimensions

Project 3: DOE for calculating bulk density of beads
-Beads contained in tote, bead density calculated based of bucket density and resulted in inaccurate density
-Tote used in production selected for DOE
-Beads of 2000 ft. and 9000 ft. depth rating selected, vendor identified for tote liner
-Tote lined with polythene liner for water retention
-Tote topped off with beads and then with water and weighed three times
-Based of weight, volume and density occupied by beads bulk density calculated
-Teams involved production, engineering, QC, testing and technology

Project 4: DOE for mold packing fraction
-Project carried out with cross functional teams like production, QC, engineering, testing and technology
-Based on Volume/Area ratio five different mold selected for DOE
-Mold was lined with Ultra MIS skin system, filled with 9500 ft. and 2000 ft beads
-Mold weighed with beads, water and combination to find the density, volume and packing fraction
-Mold of varying geometry can achieve packing of 55 % or greater by varying bead size

Project 5: Creating work instructions for all work stations
-Work instructions did not exist for workstations
-Understanding of the process in detail and creating of work instructions was carried out
-Work instructions written jointly with production and quality control
-Obtaining approval for work instructions from production, quality and operation
-Training operators on using the equipment and understanding work instructions

Project 6: Productivity increase for Polyurethane plant within time frame
-Cycle time study carried out for products A,B and D at polyurethane plant
-Wastes identified material movement, mold end plate design, unwanted material, leakages
-End plate designed in aluminum with grooves, lifting handles, and light weight
-Wheels on carts changed to free moving glass filled nylon.
-Work station were re-arranged by doing 5S, scheduling carried out for productivity improvement

Product Engineer: NOV- Grant Prideco Inc. Jan 2007- Dec 2008
Product: Oil well drill pipes and Accessories Location: Navasota, TX
General Duties
-Process work orders in MOVEX(ERP), create Bill of Materials, costing and manufacturing drawings
-Coordinate efforts with customer service, marketing engineer, accounting and technical sales
-Approval of manufacturing orders, Creating MRP structure, part families in MOVEX(ERP), Discrepancy reports
-Working with external customers for assembly drawings, marking drawings
-Studying, verifying customer specifications and needs, Pre-Production meeting, Project tracking

Project 1: Slip Proof Drill Pipe and Drill String Assembly Sheet Design
-Study of slip proof drill pipe carried out to gain more understanding of technical details
-Study and addition of slip proof drill pipe to box section calculations on bill of materials and weld OD requirements
-Creating design table and formula based Solidworks models for slip proof, Semi-finished box, finished box and assembly
-Use of Solidworks models designed to be automated and to have uniformity
-Writing work instructions on Solidworks based manufacturing drawings
Educating department colleagues about use of various models and bill of materials

Project 2: Annual cost update
-Compilation of price data for internal coating, hardfacing, outside inspection from customer service, purchasing
-Calculation of price as per specifications of drill pipe size
-Cost estimation and Updating cost in MRP system
-Testing of price update in MRP system

Project 3: Upset Standardization and Design Integration
-Designing standard EU, IU & IEU upset models to have common platform for US and China plant
-Designed in Solidworks using design table
-Design as per API rules, company procedures and compliance
-Upsets designed with intent to integrate dies used in various plant
-Developing SOP and educating department colleagues about the design procedures

Project 4: Special Drill Pipe order
-Verify and adhere to customer specifications and drawing
-Provide/maintain documentation by creating a note file for manufacturing in accordance with company std. procedures
-Ensuring note file approved from engineering such as metallurgy and manufacturing department
-Working with customer for drill pipe line drawing, understanding needs for pipe and obtaining approval for it
-Creating upset, thread drawings
-Configuration of order in MRP, costing and creating DSA package according customer specifications and requirements
-Make or Buy decisions as needed for special tools with inputs from gauge lab.

Production Engineering Intern - Cummins India Limited, Pune, India Fall 2003- Spring 2005

Computer Skills
OS: Win98, 2000, XP Software: MS Word, Excel, PowerPoint, Visio, MS Project, Auto-Cad, CATIA V5, SolidWorks,
MINITAB, ERP
Languages: C Hardware: Computer Assembly, Networking and Maintenance
Language Skills English, Hindi, Marathi, German

Achievements
Awarded graduate tuition scholarship (Texas Tech University, 2006-2007)
Inter state volleyball tournament participant, 2000-2001
Inter-Engineering intramural runners-up (Summit 2004, Dominion 2005)
Viewers Choice Award in Fine Arts (Firodia – Inter College Drama Competition, 2002)
Volleyball Championship winner, College Station TX, 2007

Professional Affiliations and Leadership Skills
Member of Society of Manufacturing Engineers (SME), 2005-2006
Inter-department volleyball organizer, A.I.S.S.M.S COE, Pune, 2003-2004, 2004-2005
Captain college volleyball, 2004-2005

References
Available on request

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