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Objective
To secure a responsible position in a challenging environment and to be a part of a dynamic team that gives emphasis to professionalism and perfectibility with my almost 11 years of experience.
Seeking Middle Management (Design, Engineering, maintenance & Construction) position in…
1. End-User: Government Companies like Oil and Petrochemical Industries
2. MNC EPC Contractors: Design, Engineering, Procurement and Construction
3. Consultants: MNC on contract basis
Profile at a glance:
1. A result-oriented Instrument/Control Systems Engineer offering over 11 years of experience in the Petrochemical, Oil, Gas and Refinery industry handling operations and maintenance.
2. Design of instrumentation, control and safety systems for oil production facilities & Refinery.
3. Hands on work experience of Instrumentation Maintenance. o Handled DCS (Foxboro I/A Series 51), RS3, DeltaV, ESD (HIMA & ICS Triplex), Honeywell FSC), PLC (Allen Bradley, HIMA), with Refinery, Petrochemical and Chemical plants instrumentation.
4. Working knowledge of IEC 61511 & IEC 61508. Development of C&E diagrams, input to P&IDs, control loop design, Instrument Index, instrument data sheets, DCS/ESD I/O list, instrument installation draings, Loop drawings, wiring/termination drawings, cable schedule, Front End Engineering Design (FEED). etc.
5. Produce narrative descriptions of functional control systems and shutdown logic. Specification of field instrumentation; flow, pressure level and temperature, control valves, tank gauging system, F & G system, and vendor package equipment. Integration of process control systems, safety systems and vendor package.
6. Control valve/Orifice sizing, Participation in HAZOP, SIL, FATs. Working experience on International standards – ANSI, API, ISA, IEC, NEMA.
7. Expertise in Control System Project Engineering (Tendering, Design, Detailed Engineering, Commissioning and Maintenance of RS3, DeltaV, Yokogawa Distributed Control System).
8. Hands-on experience at commissioning equipment such as pumps, motor, instruments (pressure, temperature, flow, level etc).
9. An excellent communicator with strong analytical and problem-solving skills with proficiency at grasping new technical concepts quickly and utilizing the same for productivity and growth.
10. Conducted well organized System FAT & IFAT. Attended FAT for DeltaV System of KOC in EMERSON-KUWAIT
PLC, DCS, PC BASED SYSTEMS SKILLS
Hardware
Allen Bradley-SLC 500, PLC 5 etc., Ge Fanuc 90-30, HIMA, Saab FCU (Field Communication Unit), etc. DCS Rs3, DeltaV Foxboro I/A
FAT / SAT
Allen Bradley, DeltaV, GE Fanuc, HIMA
MAINTENANCE:
1. Day to day maintenance activities including the job distribution and preventive maintenance job planning and execution.
2. Discussion with parties for the enquiries of the procurement of instruments and also maintenance & preventive maintenance for the instruments.
3. Man power handling and utilization & provided training to the new employees.
4. Process instrumentation development and improvement activities.
5. Cost reduction activities.
6. Preparation Of Quotation, L.O.I & P.O, Preventive Maintenance Schedule, Cost Expenses, Monthly Verifications Of Instrumentation And Monthly Stock Report from the Instrument's Store.
SYSTEM EXPOSURE:
1. PLATFORMS: DOS 6.22, WINDOWS 3.11, 95 / 98, 2000 & NT.
2. PACKAGES: MS OFFICE, MATLAB & SPICE.
3. LANGUAGES: FORTRAN, C & BASIC.
4. MODERN DRAWING TECHNIQUES: AUTOCAD(R – 14, 2000), VISIO, FLOW CHART CREATOR & POWER POINT.
5. INSTRUMENTATION (PROJECT) PACKAGE: REBIS, INTOOLS
Professional Experience
1. Amec Group Limited (PMC for Kuwait Oil Company)
Instrumentation Design Engineer (from Sep'2006 to 4th May 09)
Key Responsibilities:
1. Design verification, Review, Comment, Approval of all engineering Contractor's documents/drawings and vendor documents/ drawings for ESD / DCS/ Fire & Gas / Condition Monitoring System (CMS) / Corrosion Monitoring system.
2. Front End Engineering Design (FEED) package preparation for the upcoming KOC projects etc.
3. Technical Bid Evaluation (TBE), Material Requisitions (MR), Purchase Orders (PO).
4. Verify the design integrity of work carried out by the Engineering Service Contractor to ensure that the proposed solutions are technically sound and meet Company standards & procedures, Project Specifications and International Code & Standards requirements.
5. Conducting well organized System FAT & IFAT. Attended FAT for DeltaV System of KOC in EMERSON-Kuwait.
2. Almeer Technical Services Company (W.L.L) Kuwait
Instrument Engineer, (from Aug 2003 to Sept 2006)
Key Responsibilities:
1 Design detailed engineering, Specification, Preparation of P&IDs, Sizing of instruments/Valves, Control Logics, Schematic Wiring Diagrams, Instrument Loop, Gas detection systems, Control Logics, Control Room Layouts, Cable Routing Diagrams, Control Panel Eng., Networking, co-ordination & execution, procurement & inspection, vendor evaluation, preparation of purchase orders on vendors for various instruments, as-builts.
3.Project execution and co-ordination, with client approval and bi-weekly meeting, project planning & monitoring, inspection, procurement, installation and commissioning
4. Responsibly handled the maintenance of various field Instruments like Transmitters, Various types of Control Valves, Control Systems and Switches. Also supervised Electrical, Civil & Mechanical jobs.
5. Participated in the routine shutdown of all the Instruments, Control Valves, Control System, Motors & Pumps etc.
6. Study and Analysis of Pre-qualification and tender documents / drawings.
7. Preparation of techno-commercial offer for pre-qualification and tender bid.
3 Consultancy (Technimont-ICB, Mumbai, India)
Instrument Engineer, (from Dec 2001 to July 2003)
Key Responsibilities:
1. Basic detail engineering, Specification, Cost estimates, procurement, approval of various design schemes as per requirement, approval of specs, design drgs, layouts etc., project planning, interaction with mechanical, civil people for the interfaces with E&I for package items. Vendor development and procurement, vendor evaluation for various instrumentation schemes, control room layouts, instrument layout, cable routing, finalizing of various schemes for instrumentation and electrical systems
2. Preparation of work schedule, daily progress reports and developing the major Deliverables.
Planning & Supervision of Installation, Calibration, Testing, Loop checking and Commissioning activities like cable tray routing & cables laying. Calibration & Installation of field instruments related to pressure, level (DP & Displacer), flow (DP type) & temperature (RTD's & T/C's), Control valves, ON/OFF valves, I/P converters, Damper power cylinders. Instrument Impulse piping / tubing hoop-up works, hydro testing of impulse lines. Continuity checking, glanding & termination. Loop checking using HART communicator of Fuji make. Simulation checking of Interlock Logics, Trip Checks and Alarm conditions etc.
3. Preparation of As-Build drawings and Project closeout.
Assistant Engineer, (from Feb 1995 to Oct 1997)
1 Responsibility supervision Installation testing and commissioning of intelligent transmitter and other field instrument. Cable duct, electrical conduits, cable laying DCS installation overall co-ordination of loop checking, calibration trouble shutting of pneumatics as well as electronics instrument such as transmitter, Rosemount smart field transmitter control valve installation and commissioning of ABB DCS and SIEMENS PLC
Professional Qualification
1. B.E-BACHELORS OF ENGINEERING IN ELECTRONICS & INSTRUMENTATION (First Class Distinction with 84%)
2. DIPLOMA ENGINEERING IN INSTRUEMNTATION TECHNOLOGY
Achievements
1. Appreciation certificate from KOC for the successful execution & commissioning of Project
Projects Undertaken
Project experience includes.
Design & Detailed Engineering of EPC Projects for KOC/KNPC Clients, Planning and Scheduling, Project kick-off meeting, Interpreting P&IDs, PFDs, Control Logic, ESD, F&G, Cause & Effect Matrix, Preparation of Engineering documents for Client's approval, Preparation of Bill of Materials & Procurement, System Configuration, Client Liaison, Local Engineering Support, Supervision of Engineers and Technicians, Conversant with KNPC and KOC Standards, Pre-Commissioning & Commissioning activities.
Projects
1. Kuwait Oil Company -Kuwait:
"Facility upgrade & Relocation of U/G process Piping for various (Gathering Canters (Oil & Gas)"
"Building GC24"
2. Kuwait Oil Company -Kuwait:
"Building New Gathering Center GC24"
3. Kuwait Oil Company:
"Debottlnecking of GC-27 & GC-28"
4. Kuwait Oil Company - Kuwait:
"Replacement of Fire Water Pumps and Prime Movers at GCs 16 & 17 and BS-170"
5. Kuwait Oil Company Kuwait:
"Rectification of F&G Detection System" at KOC- GCs – 1, 3, 4, 6, 7, 8, 17, 19 & 21"
6. Kuwait Oil Company/Subiya - Kuwait:
"Brackish Water Pipe Line N/W and System Upgrades For GC-04, 07, 08 &GC-11 and STF"
7. KNPC (Kuwait National Petroleum Company)- Kuwait:
"Replacement / Up gradation of PLC Systems at Mina Abdulla Refinery"
8. KNPC (Kuwait National Petroleum Company)- Kuwait:
"Replacement of Obsolete Analyzer in Unit 61, 48/49, 51/52&91/92 (MAA Refinery)"
9. Reliance Petroleum Ltd – (Jamnagar – India)
"Coker Complex, Hydro treating Unit"
10. Reliance Industries Ltd (Surat – India)
"Installation of new NGL Naphtha Cracker Units"
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