Resume - API 653 Qualified Inspector having experience in Static Equipment Inspection

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Resume #82892

CONTACT INFORMATION:
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Career objective:

To be an essential part of a growing organization, where there is an ample scope for employing my ability to be resourceful, innovative and flexible, while performing consistently as an efficient team player and also as an individual.

Special Certification:

API 653 Qualified certified Inspector passed in September 2008.

Educational Qualification:

B.E mechanical from Manonanmaniam sundarnar university, Thirunelveli, Tamil Nadu with aggregate of 72.3 %

Work Experience:

Period (May 2006 to till date): Joined as Manager Central engineering services (Corrosion & Inspection of Static equipments)Reliance Industries, Jamnagar,Gujarat.

Roles & Responsibilities (brief summary of experience):
Reliability

* Piping Reliability Engineer for offsite piping
* Implemented 'Risk Based Inspection' programs for deciding inspection frequency & philosophy of piping corrosion loops
* Carried out 'Fitness For Service' analysis of piping, tanks and pressure vessels
* Carried out root-cause failure analysis of corrosion related problems and given suitable recommendations for metallurgy upgrade, process change etc.

Inspection

* On-line corrosion monitoring of piping and stationary equipment by UT thickness measurement as per inspection schedule. Evaluation of data – corrosion rate, safe thickness, remaining life. Documentation of thickness report in the prescribed format(in SAP)
* Visual inspection of Equipment and Piping as per scheduled plan: Leakage monitoring damage to insulation, corrosion under insulation, thermal expansion of piping etc. Documentation of inspection observations in the prescribed format.(in SAP)
* Heat Exchangers (Shell & Tube, Air Cooled type): Inspection of shell, channels, tubes bundles, tube sheet. Inspection of fouling in the tubes. Post cleaning inspection of tubes bundles, shell inside, channel of exchanger. Witnessing the Hydro test of the exchangers, tube plugging / tube replacements etc. Documentation of inspection results in prescribed formats.
* Piping: Inspection of welding repairs of CS, SS, Cr-Mo piping. Replacement of valves. Hydro testing of repaired piping loops. Hottappings on the piping system.
* Pressure Safety Valves: Witnessing as received test. Inspection of dismantled parts and their damage. Pressure testing and calibration after assembly
* Pressure Vessels: Internal inspection before and after cleaning. Inspection of internals – demisters, baffles, vortex breakers, internal ladders, nozzle connection, thickness measurement etc. Documentation of inspection results in prescribed formats(in SAP

QA/QC

* Knowledge of various welding processes
* Prepared Welding Procedure Specifications in SAP
* Good understanding of WPS, PQR and WQT Code requirements
* Expertise in using and interpreting NDT tools/techniques like Radiography, Ultrasonic testing,,
Magnetic particle inspection, dye penetrant testing, fibroscopy,Vaccum Box test
* Conversant with design and fabrication requirements conforming to Codes & Standards like
ASME, IBR and NACE
* Prepared and reviewed 'Quality Assurance Plans' and 'Inspection Test Plans' for fabrication of equipment & piping
* Good knowledge of coating and painting specification
* Conversant with LFET technique used for tank bottom plate inspection.
* Good knowledge of advance technique like Long range guided wave technique used for pipeline inspection.
* Good knowledge of acoustic emission technique used for tank and pressure vessel..

SAP

* Hands-on experience in PM and MM module
* Used power-user functions like master data creation, catalog profile and maintenance work-order system
* Involved in developing and implementing FIR/FAR system
* Implemented Preventive Maintenance schedules for equipment
* Extensively used 'Computerized Inspection Management System' for scheduled and breakdown inspection activities

Period (July 2002 to May 2006): Joined as GET mechanical maintenance rolling mill, ISPAT Industries, Dolvi, Maharashtra. As Assistant Manager Rolling mill mechanical maintenance.

Responsibilities includes:

* Worked as assistant shift in charge rolling mill mechanical maintenance.
* Looking after mechanical, hydraulic & pneumatic maintenance of Hot Strip Mill.
* Given additional responsibility of looking after maintenance activity of Tunnel Furnace.
Commissioned By Bricmont USA.
* Effective participation in TPM & Six Sigma projects.
* Inventory Analysis
* Trend Analysis (Breakdown, Spares Consumption etc.)
* Looking after PM (Plant Maintenance) & MM (Materials Management) module in SAP 4.6 C
as a Maintenance Planner.
* Working knowledge of SAP 4.6C & 3.1 H.

Trainings:
1. Attended training on Industrial hydraulics conducted by Rexroth.
2. Attended training on Industrial Pneumatics conducted by Festo.
3. Attended training on Tunnel furnace operation & maintenance conducted by Bricmont USA.
4. Attended training on Corrosion & inspection techniques conducted by Group Manufacturing
Service(GMS).

Skills & Strengths:
* Excellent verbal and written communication skills
* Easily adaptable to new environments
* Capable of efficiently working with and lead a team
* Good interpersonal and planning skills
* Comprehensive problem solving abilities
* Well organized and quality oriented

Computer proficiency:

MS Office 2003, Lotus notes.

Personal Details:
Sex: Male.
DOB: 30.10.1978
Marital status: Married
Nationality: Indian
Language Known: English, Hindi, Tamil, Malayalam

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