Resume - Working for Petrofac International as Commissioning Engineer

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Resume #84187

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Sub:- Application for the post of Lead Commissioning Technician / Lead Operator.

I am a qualified hand with about 16+ years of commendable and technical experience in maintenance, pre commissioning and commissioning in Oil & Gas, Petrochemical industries.
My present employment is with Petrofac International (EPC), for PDO - Harweel Cluster Phase 2 Facilities. Duties involved in pre commissioning & commissioning, engineering solutions are being given to construction team, Installations of control room related hardware including FCS, IPS, F&G & IFB, IMCS cabinets, engineering / work stations and related terminations.
Leading the Emerson & HIMA teams towards the SAT activity, loop checking and commissioning. Well conversant with PDO standards, specifications (instrumentation) and HSE.
Wide knowledge of other technical disciplines and good inter-discipline interfacing skills and participated as an Emergency Plan team member.
Trouble shooting on Excel- 250 control system for Ruston Gas turbines, FT-50 for Cooper Bessemer Gas Engines, Desalter Heaters, Relay logic, Ladder logic and start up sequence of pumps.
Having through knowledge with P&ID, Loop, Trouble shooting and Hook-ups diagrams, Cause & Effect diagrams, various control schemes and Tripping Interlock logic / diagrams like ladder logics, Relay logic, Interlock/ Functional block diagrams and practical knowledge of different levels of Shutdowns like 1, 2, 3 & 4 etc
My previous employment was with various companies in KAZAKHSTAN, KUWAIT and INDIA for commissioning & maintenance of crude oil gathering centers, gas booster stations, condensate recovery units, oil gas separation, desalter and effluent water plants and Ruston gas turbines.

OTHER ACHIEVEMENTS

Received an Award and Certificate from Kuwait Oil Company for up-dating of cause & effect drawings of 16 gathering centers in east, south and west Kuwait area crude oil gathering centers and gas booster stations to meet as built requirements.

Appraised by Petrofac Int'l as one of the outstanding employee for the year 2007 & 2008.

Personal Details
Date of Birth: 5-11-1971
Marital Status: Married
Nationality: Indian
Languages known: English, Hindi, Telugu, Arabic.

Technical Qualification: Passed 3 years full time DIPLOMA in ELECTRONICS AND
INSTRUMENTATION ENGINEERING in 1993 in First Class

Computer Applications: a) WINPCS system for Completions monitoring.
b) PDMS, MMMS (Material Maintenance Management System), c) AutoCAD and MS Office

Attended Training Courses: a) H2s awareness & escape training (PDO training.. Center-MUSCAT), JHA & HEMP.
` b) Emerson Equipment installation training.
c) Ruston Gas turbine, Desalter plant and CRU (Condensate Recovery Unit) start up and maintenance training in KOC.
d) F&G Safety, Compressed Gasses, Electrical Hazard. Safety and Working at Height e) Swagelok tube fitting installation and safety seminar.
f) E Learning from Petrofac.

Total Experience: Total 16+ years in the field of Maintenance and
Commissioning of Oil fields and Chemical Industries

CAREER

Employer: Petrofac International Ltd (EPC), Sharjah

Project: Harweel Cluster Phase – II Facilities - OMAN

Client: Petroleum Development of OMAN

Period of Working: From June-2008 to Till Date

Designation: Instrument Engineer

Work Experience in Brief:

♦ Deeply involved in FAT activities and successfully completed the installation of the Emerson & HIMA hardware, cabinets, engineering / workstations in control rooms, related network, serial link cabling and field cable terminations.
♦ Successfully installed wellhead control panels and building fire alarm systems in control buildings and commissioned.
♦ Fully familiar with international standards and Shell DEP's / procedures to ensure technical integrity is maintained through compliance.

Nature of duties and Responsibilities:

♦ Excellent problem solving, decision-making, planning skills and leading Emerson, HIMA representatives to carryout the SAT activity for Delta-V & HIMA systems.
♦ Attending meetings to discuss and resolve instrumentation and controls problems when requested by the commissioning/Interface Manager.
♦ Reviewing reports of the Instrumentation site acceptance test (SAT), Loop checking etc as per drawing/documents/P&ID.
♦ Ensure the proper update and availability of the current documents/ drawings/ equipment data sheets
♦ Implementation of signal loop drawings, interlock drawings, C&E diagrams, F&G layouts, termination diagrams and instrument installation drawings, control room layout, interconnection diagram with electrical equipment and package units inline with PDO standards.
♦ Resolving all engineering issues related to design, and technical clarifications are being given to construction team, issuing FCN's (Field Change Note) and getting approval by PDO.
♦ Check the design and work outputs of vendor/work team for correctness of use, constructability and conformance to customer requirements.

Employer: Petrofac International Ltd (EPC), Sharjah

Project: Facility Up gradation Project of 8nos Crude Oil
Gathering Centers.

Client: Kuwait Oil Company

Period of Working: From June-2007 to June-2008.

Designation: Commissioning Engineer

Work Experience in Brief:

♦ Carried out the entire instrument Tie-in activities with existing Rosemount RS-3 DCS, PLC and Pre-Commissioning & Commissioning activities of instrument control systems.
♦ Involved in Commissioning, trouble shooting and start up activities of various control systems, Deasalters, Heaters equipments, associated instruments and loop checking for the same.
♦ Lead the Emerson team in the SAT (Site Acceptance Procedure) activities of Delta-V DCS, HIMA PLC, SSLS, F&G and AMS (Asset Management System).
♦ Fully familiar with international and KOC standards to ensure technical integrity is maintained through compliance.
♦ Marked up as built drawings, verified calibrations reports and loop checks and testing of control systems with vendor representatives
♦ Planning, documentation and participates in the inspection & testing of completed work ensuring quality & conformity to prescribed standards.
♦ Successfully completed the Delta-V migration with existing I/O cards (RS-3) and PLC and SSLS migration with existing relay logic. Tie-In's with existing desalter/heaters/CRU marshalling panels and smooth start-up of five no's gathering centers within the target time.
♦ Water Injection plant: This is an additional project has been commissioned in the gathering centers to utilize the water from Desalters and wet tank for injection to the wells. Carried out required instrumentation jobs for plant such as calibration, cabling, installation of instruments, loop checking, and creating graphics in DCS for water injection plant control monitoring. DCS installation and Hot change over.

Employer: Petrofac International Ltd (EPC), Sharjah

Project: Employed as PMC for KASHAGAN
ON-SHORE PROCESSING FACILITY
Kazakhstan.

Client: Agip KCO,

Period of Working: From Oct -2006 to June-2007

Designation: Commissioning Engineer

Work Experience in Brief:

♦ Advance planning of daily activities according to the work front and conducting HSE toolbox meeting with contractor personnel regarding day-to-day activities and provides technical assistance.
♦ Organizes and performs inspections and documentation on behalf of the Client of instrumentation work in progress on a continuing basis and completes the final inspections such as instruments calibration and loop checking and verification tests for acceptance
♦ Familiar with site survey, reading of engineering, P&ID drawings, logic, loop, hook-up diagrams, cable, instrument, junction box schedules, instrument layouts, installation procedures, method statements and ITP's.
♦ Enforce the implementation of company Health, safety and Environment Management Systems and promote awareness of its use among all division and department personnel
♦ Broad experience and leadership capacity in pre-commissioning commissioning, start-up, process trouble-shooting, modifications.

Employer: Kuwait Oil Company (Through HEISCO)

Period of Working: From Mar-2006 to Oct -2006

Designation: Resource Administrator

Work Experience in Brief:

♦ Performed all sorts of supervisory activities, arranging the manpower & tools according to KOC requirements and preparation of all types of reports for day-to-day routine maintenance, preventive, breakdown and shutdown works.
♦Preparation of reports for the equipment analysis reports like availability and down time evaluation etc.
♦ Directly responsible for the supervision, assignment and coordination of maintenance activities. Interfaces with the department schedulers and planners to plan and execute work.
♦ Provides recommendations on training, procedure changes, and other needs to support safe and efficient execution of work activities.
♦ Effective communication and significant plant and personnel issues to Maintenance Manager and all applicable levels of Gathering Center management.
♦ Participated in various aspects of work control, coordination, scheduling, and engineering meetings.
♦ Understands and supports for all Maintenance processes, such as the training program, surveillance program, procedure revisions and Corrective Actions Program to ensure safe and efficient maintenance of plant equipment
♦ Updates drawings and instrument scheduled maintenance procedures following the completion of minor instrument changes and modifications.
♦ Plan, schedule and allocate daily maintenance workload to the section technicians.
and follow up with Material Management Department to ensure required availability of spares and materials
♦ Incase of emergency situation, take appropriate actions as per "Company" emergency procedures and contingency plans.

Employer: Kuwait Oil Company (Through HEISCO)

Period of Working: From Oct - 2001 Mar -2006

Designation: Instrument Supervisor

Work Experience in Brief:

♦ Serve as coach and technical liaison for instrument technicians by providing assistance in troubleshooting equipment and development of repair plans.
♦ Performed all sorts of supervisory activities and responsible FOUR no's Gathering Centers maintenance. Duties involved in day-to-day, preventive, and shutdown maintenance.
♦ Supervision and coordination of various construction related activities in addition to the regular maintenance activities.
♦ HANDS-ON Experience on configuration of DCS, calibration, troubleshooting and rectification, construction issues.
♦ Carried out the safe and efficient maintenance of plant equipment and systems in accordance with KOC approved maintenance procedures.
♦ Worked closely with foremans & technicians in understanding the Routine Maintenance Work Process and develop technical skills throughout the maintenance organization focused on proactive habits that prevent equipment failures
♦ Effective supervision of technicians to ensure that all assigned maintenance activities are performed safely and effectively in accordance with plant procedures
♦ Trouble Shooting in Compressors, Ruston Gas Turbines, Desalter plants and CRU Engines.
♦ Ensure the availability of adequate tools, equipment, spare parts, test gear and manpower to perform all instrument maintenance activities in the assigned area.
♦ Lead the entire team for preparation of CAUSE & EFFECT DIAGRAMS for south, east and west Kuwait area Gathering Centers and Booster Stations. Duties involved in updating the DCS Logic and plant interlock diagrams to meet AS-BUILT requirements.
♦ Critical function test, condition monitoring, and break down trouble shooting of systems and field instruments, preventive, breakdown and shutdown works along with process operation.
♦ Installation and Commissioning of BENTLY NEVADA - 7200, 5000 Series Monitors, Radial & Axial probes and velocity pickups. calibration of probes using TK - 3 calibrating kit.

Employer: Kuwait Oil Company (Through DABBOUS)

Period of Working: From Oct 1998 to Sept-2001

Designation: Instrument Foreman

Work Experience in Brief:

♦ Involved in Cooper Bessemer GMWA-8 engine modernization project (FT-50 Microprocessor based control system) for CRU, EXCEL-250 control system installation project for Gas Turbine driven export pumps and installation of new crude separators project.
♦ Duties involved in all types of construction activities laying of power, instrument and communication cables, impels lines, fabrication of instruments and junction box structures, modification of level instruments impulse lines, panel wiring, loop checking, pre-commissioning and commissioning.
♦ Carried out faultfinding maintenance and modification on DCS, PLC based ESD systems.
Resolves process and instrument related problems, which require an in-depth knowledge of the process and its control systems.
♦ Participates in all aspects of Maintenance Department management to support safe and efficient operation of the plant, including the implementation of majored changes in Rosemount DCS and field.
♦Involved in maintenance, troubleshooting and repair of a wide variety of electronic and pneumatic instruments in an oil and gas production installation

Employer: Kuwait Oil Company (Through IMCO)

Period of Working: From Jan-1998 to July-1998

Designation: Instrument Foreman

Work Experience in Brief:

♦ Worked in modernization project for Gathering Centers and Booster Stations through Technip to replace existing pneumatic instruments and relay logics by HONEYWELL DCS and HIMA PLC.
♦ Duties involved in laying of instrument cables & impulse lines, junction box and marshalling panel termination, field instruments calibration, installation, loop checking and commissioning.
♦ Carried out modification to convert existing pneumatic loops to electronic in desalter plant. Duties involved in salvaging the field electronic transmitters, I/P converters, cable laying, loop checking, DCS configuration and commissioning.
♦ Well familiar with calibration equipment such as Foxboro and Rosemount, Druck pressure calibrators, dead weight testers, temperature calibrators, frequency calibrators etc.
♦ Trained co-workers in various instrument activities and comply with KOC safety rules and regulations.

Employer: S.R.A.A. Chemicals Limited, AP, INDIA.

Period of Working: From Aug-1993 to Dec-1997

Designation: Instrument Foreman

Work Experience in Brief:

♦ Worked as Instrument Foreman. Duties Involved in all maintenance activities. Having HANDS ON experience on calibration of various Instruments of various makes and models, relay logic and trouble shooting etc.
♦ Supervise the first line troubleshooting, preventive (PM), corrective and breakdown maintenance on Instrument & Control Systems

Details of Experience:

♦ Lead the commissioning team in the SAT, pre commissioning and commissioning activities of new desalter, 3 phase crude oil separators, and successful migration of existing DCS and relay logic to new control systems such as Delta-V, Hema PLC, SSLS and AMS.
♦ Carried out preventive maintenance, critical function test, condition monitoring, break down, trouble shooting of systems and field Instruments.
♦ Preparation of all reports for day-to-day routine maintenance, preventive, breakdown and shutdown works. Preparation of reports for the equipment analysis reports like availability and down time evaluation etc.
♦ Installation and Commissioning of BENTLY NEVADA - 7200, 5000 Series Monitors, Radial & Axial probes and velocity pickups. calibration of probes using TK - 3 calibrating kit.
♦ Well familiar with WINPCS and MMMS (maintenance material management system). Duties involved in closing the completion check sheets, work request, work order generation, scheduling and closing the same searching of materials etc.
♦ Planning of manpower, materials requirement for major shutdown jobs.
♦ Involved in various In-house projects namely upgrading the systems, engine modernization (CRU), Effluent water injection and various revamping projects.
♦ Widely experienced in implementing the jobs executed by contractors as per the
Company and International standards.

CONTROL SYSTEMS AND INSTRUMENTS HANDELED:

♦ Well conversant and hands on experience on Delta-V, ROSEMOUNT RS-3, FOXBORO I/A Series and HONEYWELL TDC 3000, FLEXITREND FT-50, WOODWARD EXCELL-250.
♦ Hands-on experience of field instruments like pneumatic, electronic and smart versions.
Honeywell, Foxboro, Rosemount, ABB Kent etc.Ashcroft, SOR, Delta Controls, Mercoid Switches. Fisher, Magnetrol and Mosoneilan KDG Mobrey Level trolls.
♦ Maintenance and calibration of control valves of Mosoneilan, Fisher, ABB Kent, Foxboro, Valtek and Dresser make.
♦ Conversant and hands on experience on pneumatic instruments, recorders and controllers.
♦ Electronic level trolls & pneumatic level trolls with interface level measurements. (Magnetrol, FISHER, etc.)
♦ Hands on experience on 3300 and 7200 Series Bently Nevada Vibration Systems
♦ Well conversant with P&ID, Loop, Trouble shooting and Hook-ups diagrams, Cause & Effect diagrams, various control schemes and Tripping Interlock logic / diagrams like ladder logics,Relay logic, Interlock/ Functional block diagrams.

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