Resume - QA/QC Enginner

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Resume #84472

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Objective:

* "To work in a Challenging Environment this utilizes my skills in Quality Management and Manufacturing Sector"
* "To be in a Responsible position where I can contribute to the Organization's success."
* Planning, initiation, and control of Quality assurance measures with regard to accuracy, completeness, reliability, install ability, and performance for all products supplied within the area of responsibility to ensure with ZERO DEFECTS
* Improvement of supplier Quality processes to prevent quality issues
* Coordinating with Third Party Inspectors, Vendors and NDT professionals.

EXPERIENCE:

Having experience and knowledge as an Site Engineer & QC Engineer and an certified Lead Auditor of ISO 9001: 2000 and in the field of Static & Rotary Equipment's and its Auxiliaries (Pressure Vessels, Columns, Heat Exchangers, Steam Turbines, Compressors, Pumps etc.) of various capacities in field of Servicing, Erection, Commissioning and Overhauling, in the field of Fabrication, Structures, cross country piping, instrument piping and coordinating with Third Party Inspectors, Vendors and NDT professionals.

TOTAL EXPERIENCE: 18 Years
14 Years in India
3 Year in Kuwait
1 Year in Qatar

Acquainted with Codes & Standards

* ASME Section II
* ASME Section V
* ASME Section VIII Div 1
* ASME Section IX

From August 2008 till date

* Present Designation: Working as a "QC Inspector - Mechanical"
Employer: M/s. Maersk Oil Qatar
Project: Block 5 FDP 2005, HA & IA Wellhead Topsides,
B-Flare Platform, HA-HB BRIDGES
Nature of Work: QC Inspector (Static & Rotary Equipment)

Role & Responsibilities:

* Ensure that the quality of work produced by the contractor is in accordance with the project drawings, specifications, codes, and Maersk standards.
* Report all matters of safety and quality to the Construction Manager / QC Engineer
* Maintain a comprehensive technical daily log
* Submit daily report to Senior Inspector
* Submit a written weekly report to the Construction Manager / QC Engineer
* Attend relevant meetings
* Ensure piping and mechanical inspection attendance for all working hours at all locations, as directed by the Construction Manager
* Ensure that preservation and maintenance work on equipment is carried out and records are kept up-to-date
* Ensure that inspection stages are carried out in accordance with the contractor's quality plan & ITP.
* Ensure that the contract quality procedures are adhered to
* Possess a sound knowledge of workshop fabrication techniques and field erection methodology including dimensional control activities.
* Ensure that any piping and mechanical work which requires completion offshore is recorded and clearly identified on engineering interface schedules.
* Ensure that pipe, pipe fittings, and valve certification plus positive material identification (PMI) results are identified and maintained for traceability where necessary.
* Possess a sound knowledge of hydro-test packs, air blowing, flushing, pressure testing, preservation additives, draining and drying, reinstatement and MC documentation. Interface with construction and documentation personnel.
* To participate in punch listing activities together with contractor & BV to raise master consolidated punch lists.

From September 2007 to July 2008

* Present Designation: Working as a "Inspection Engineer"
Employer: M/s. Consolidated Contractors Company, QATAR
Client: Chiyoda-Technip Joint Venture {CTJV}
Owner: Ras Laffan Liquefied Natural Gas Company Limited
(Ras Gas On-Shore Expansion Project Phase III)
Nature of Work: Inspection Engineer (Static & Rotary)

Role & Responsibilities:

* Inspection of incoming material supplied by vendor as per PO
* Carrying out stage by stage Inspection as per the project specification for the equipments like Static & Rotatory, NDT, Hydro testing, Internals Assembly, piping, Fireproofing, Insulating and also coordinating with the THIRD PARTY for various activities as per the supplied by the client from the arrival, storage yard, preservation, protection, erection and commissioning as per the project specification.
* Coordination that all the inspection activities are documented as per the approved ITP.
* Coordination with the construction personals

Duties: Rotatory equipment
1. Equipments & their accessories receiving inspection with vendor inspection release note.
2. Various inspection activities carried out on Compressors, Turbines, All type of blowers \ FD fans, ID fan, Horizontal/ Vertical pumps are
„X Foundation inspection
„X Leveling & Shims
„X Erection Inspection
„X Anchor Bolt inspection
„X Cold alignment
„X Final Alignment
„X Piping connection inspection
3. Inspection of all activities as per ITP (Inspection & Test Plan) through with Project Specification
4. Preparing Surveillance Report against the any deviation in the sub-contractor work from the Project specification and following up to close out the issue
5. Reviewing of ITP & Method of Statements as per the requirement of Project specifications
6. Co-coordinating with vendor's technical people who had come for erection & commissioning
Duties: - Static Equipments
1. Equipments and their accessories Receiving Inspection with vendor IRN (Inspection Release Note).
2. Following up OWL (Outstanding Work List) which was prepared by Vendor to close-out at the site.
3. In vessels, internal installation inspection of gas distribution plate, Even-flow, De-mister, York mesh, inlet/outlet cyclone, perforated tray and plate pack.
4. In columns such as Amine absorber, Regenerator and demathanizer, internal installation inspection of distributors / down comers pipe, chimney trays and MD trays.
5. In filters & sieves such as pre-filters, after-filters and activated carbon filters and molecular sieves internal inspection of bed supports, bed limiters and filling media rings and vortex breaker.
6. Inspection of all activities as per ITP (Inspection & Test Plan) through with Project Specification.
7. Preparing Surveillance Report against the any deviation in the sub-contractor work from the Project specification and following up to close out the issue.
8. Servicing as NDT coordinator in welding tests in equipments such as Vessels & columns internal welding test like MPT & PT and Transport support & Lifting lugs cut area MPT & PT.
9. Preparing Surveillance Report or NCR (Non Confirmation Report) against sub contractor / vendor depending upon the volume of the issue.
10. Reviewing of ITP & Method of Statements as per the requirement of Project specifications.
11. Co-coordinating with vendor's technical people who had come for erection & commissioning.
The below equipment has been erected and Inspected with my presence:
1. Compressor, Gas Turbine
2. Horizontal / Vertical Vessels and Columns maximum 1340ton 58 mtr.
3. Activated Carbon filters.
4. Heat Exchanger bundle type & Plate type and Air Fin Coolers.
5. Boiler, furnace, Stacks
6. Skit & package type chemical injection units and Gantry cranes Over head cranes.
7. Boiler Blocks, ID fans, FD fans and feed water pumps.

Duties: - Hydro Testing

* Planning, Execution, Control and Supervision of all activities like Cleaning, Gauging, Hydrotest, Dewatering, Swabbing, Drying, Leak testing with Water of steel pipeline, claded inside, at high pressure range, in compliance with Project specification, International codes and Project HSSE plan.
* Coordination with Pipe Line spread incharge, QA/QC and HSE team in the organization and those of client for related activities.
* Identifying prerequisites and planning and co-ordination for organizing resources, attending/generating punch points as a part of mechanical completion activities.
* Preparation/ review of work procedures for above activities, controlling overall pre-commissioning/commissioning activities.
* Preparing reports for Client submission, etc.
Role: Manpower, equipment and material planning for cleaning, gauging, Hydro testing, Dewatering, Swabbing, Drying and leak testing.
* Preparation of test pack, Planning and execution of preparatory activities.
* Checking hydro test equipments and instruments.
* Making arrangement for sourcing and transporting of test water and disposal thereof.
* Preparation / review of Procedures for cleaning, gauging, Hydro testing, Dewatering, Swabbing, Drying and leak testing.
* Preparation of HEMP and Job hazard analysis in consultation with HSSE team.
* Preparation / review of Pre-commissioning and Commissioning Procedure.
* Execution and supervision of pigging, testing and drying of pipeline.
* Coordination with QC and HSE team for quality inspection and HSSE measures.
* Pre-commissioning and Commissioning activities of pipeline.
* Preparation of reports for Client submission.
* Coordination between different pipeline activities.

From December 2006 to August 2007

Designation: Worked as a "Asst. Manager Quality Control"

Employer: M/s. ARANI Power Systems Ltd, HYDERABAD

Client: Various Clients (Industries like Sugar, Cement, Utility
Sector, Biomass)
Nature of Work: Various Activities handled during Projects execution

* Preparation of Quality Plan
* Review of drawings
* Preparation Inspection Test Plans
* Preparation Inspection Reports
* Coordinating with Client, Third Party Inspectors
* Documentation Control
* Reverse Engineering of Complicated parts
* Witness of hydro test
* Preparation of Technology Process sheets for the reverse engineering components
* Handling Methods, Machine and Manpower & Money in profitable way.
* To review the material certificate chemical composition and the physical properties.
* Confirm the material against the material certificate.

From July 2004 to June 2006

Designation: Worked as a Sr. QC Engineer

* Employer: M/s. Govind & Sons.

Client: Various clients around India, Middle East, etc

Nature of work: Preparation of detailed inspection report from the raw material to final product for various capacity of pumps used in cotton mill press

Vendor development for machining activities
FAT at vendor
SAT at clients

From July 2003 to June 2004

Designation: Worked as a QC Engineer

* Employer: M/s. Integral Services Company W.L.L., Kuwait.

Client: M/s Braden Europe, Germany

Nature of Work: QC Engineer for the manufacturing of Exhaust System
For M/s Siemens PG for 1000 MW Gas power station
M/s Az Zour Power Station, Kuwait
* Responsible for quality control work. Preparation of documents for quality control for inspection of welder test, Follow upon WPS, WQT, WQR. Inspection of NDE scope and work activity in daily welding report control system, and RT, PT, MT, PMI, PWHT report system. Trouble shooting of back log in work progress completed scope of quality control for package test documents.

From Feb 2002 to July 2003

Designation: Worked as a QC Engineer

* Employer: M/s. Integral Services Company W.L.L., Kuwait.

Client: M/s Ministry of Electricity and Water,
Shuwaikh Water Desalination Station, KUWAIT.
Nature of Work: QC Engineer

* Refurbishment of Boiler, Desalination Unit, Responsible carry out work for piping fabrication and installation on boiler, utility Area. Follow up piping working procedure and quality control including inspection, testing, mechanical running testing (MRT) punch listing.
* Piping construction work Fab /Install controller including piping support. Piping punches killing
* Checking route line and submit request for line checking and punch is clearing.
* Reinstatement, after hydro testing & Flushing completed, and Reinstallation all of material to correct isometric drawing route line of piping

From Feb 2002 to July 2003
Designation: Worked as a QC Engineer

* Employer: M/s. Integral Services Company W.L.L., Kuwait.
Client: M/s KUWAIT NATIONAL PETROLEUM COMPANY,
MINA AL AHMADI, KUWAIT.
Nature of Work: Site Supervisor and NDT Coordinator

Works handled in different areas in KNPC MAA

* Process Unit Charge Section

* Intermediate Storage Section

* Product Blending Section

* Final Product Storage Section

* Refinery Fuel Oil Supply Section

* Flushing Oil Supply Section

* Slop Oil Section

* SFO Import / Export Section

* Sour Water Section

Equipment Inspected

Storage Tanks:
* ATK (Aviation Turbine Kerosene)
* CRNA (Cracked Naphtha)
* LFO (Light Fuel Oil)
* LPG (Liquid Petroleum Gas)
* MOD (Marine Diesel Oil)
* TKER (Treated Kerosene) Exchangers:
CS Steam Exchanger
CFU Exchanger
AEP Exchanger
BEM Exchanger
O/H Exchanger
Towers:
Stripper Tower
Absorber Tower
DE Tower
De-Butanizer Tower Drum:
K. O. Drum
Reflux Drum
Rx Drum
DE. Ethanizer Drum
Liquid K. O. Drum
Receivers:
Butane Receiver
Propane Receiver Coolers
Gas Dehy. Liquid Cooler
Propane Feed Cooler

From March 1999 to October 2001

Designation: Site Engineer & NDT Cordinator

* Employer: M/s Madhuri Engineering Works, Hyderabad.

Client: M/s Associated Power Team (PVT) Ltd., Hyderabad

Nature of Work: Site Engineer and NDT Coordinator

* Reinstallation of all of material correctly to the Isometric drawing route line.
* Responsible for quality control work as QA/QC/inspector. Preparation of documents for quality control for inspection of welder test, Follow upon WPS, WQT, WQR. Inspection of NDE scope and work activity in daily welding report control system, and RT, PT, MT, PMI, PWHT report system. Trouble shooting of back log in work progress completed scope of quality control for package test documents.
* Main responsibility to carry out commissioning activity for Pre-start up the plant. Perform air blow out of the entire piping system.
* Following up P&ID, and commissioning work for all equipment in accordance with manufactures instruction.
* Commissioning and operation checking of vibration, sound, temperature, Ampere current, Rpm.
* Thoroughly oil flushing, cleaning. Cooperated with Third Party commissioning team and carry out for the pending item Clearing out NOD (notice of defect) system, and recording reporting work activities system submit to EGAT commissioning

From March 1997 to March 1999
Designation: Worked as a QC Engineer
Employer: M/s Hyderabad Heavy Machining Industry, Hyderabad
Client: M/s Govind & Sons
Nature of Work: Quality Control Engineer & NDT Coordinator

From March 1994 to March 1997
Designation: Worked as a QC Engineer & NDT Coordinator
Employer: M/s Excel Industries, Hyderabad
Client: M/s Bharat Heavy Electrical Limited, Hyderabad
Nature of Work: Quality Control Engineer & NDT Coordinator

Training
Employer: M/s Bharat Heavy Electrical Limited, Hyderabad

Projects Executed are

I. Erection, Commissioning, Fabrication of BIO Mass Power Plants (5 x 6MW Capacity) Kaluga Make

II. Erection, Commissioning, Overhauling of Steam Turbine of various capacities (1MW to 67.5MW)

Mechanical works /Commissioning start up,& Responsible in Mechanical commissioning for utility system. (Auxiliary cooling, Auxiliary steam, Instrument Air, Chilled water, Service Air, Condensate, Vacuum system, Main Steam, Low pressure steam, Extraction steam systems). Work activity including testing, Flushing. Cleaning, Steam blowing, and rotating equipment turning, Oil systems circulated flushing, Grease filling and Initial test run for operation service in turbine

* Assist in the development of systems commissioning guidelines, operating instructions,
* Assist in reviewing engineering drawings, specifications and procurement requirements to ensure adequate provisions have been made for testing, flushing, cleaning and other pre-commissioning functions.
* Maintain commissioning and start-up records.
* Assist in the planning, scheduling and performance of equipment maintenance during the commissioning and start-up
* Supervises assigned construction craft labor.
* Work closely with Client on-site personnel engaged in pre-commissioning and trouble shooting activities.

Field Services:
* Receive inquires from customers and operators for requirement of Troubleshooting, Overhauls and other site activities including Erection and Commissioning of new machines.
* Provide technical support to Field service engineers, consisting of Mechanical Field service Engineers and Commissioning Engineers deployed at site.
* Authorize Field service reports on after completion of field service activities for submission to customers and principals.
* Installation and commissioning of machinery at the workshop
* Preparation of procedures for inspection and repair of Compressor and Steam Turbine rotors.
* Installation and calibration of low speed balancing machine and execution of balancing jobs.

Roles & Responsibilities:

* Preparation of Quality Manual
* Preparation of MDR's ( Manufacturing Data Report )
* Preparation of Procedures as per Latest ASME Edition & Addenda
* Preparation of Quality Plan
* Review of drawings
* Witness of NDT Methods
* Witness and Preparation of Hydro Test Package
* Preparation of WPS, WPQ
* Visual Inspection of Welding (Before, During & After)
* Review of Welding & NDT Procedures
* Calibration of Equipment's, Instruments as per Procedures
* Tank Bottom Plates & Annular Plates Inspection by MFL. Method.

Personal Information:

DATE OF BIRTH: 04-09-1969

NATIONALITY: Indian

PASSPORT DETAILS:

Date of Issue: 28/01/2005

Date of Expiry: 27/01/2015

Place of Issue: Hyderabad

EDUCATION QUALIFICATION: Diploma in Production Technology

CERTIFICATION: Lead Auditor ISO 9001: 2000
Internal Auditor for ISO 9000
: ASNT Level II in Ultrasonic Testing
ASNT Level II in Magnetic Particle Testing ASNT Level II in Dye Penetrant Testing
COMPUTER EXPOSURE
Operating System Known: DOS, Windows 98, 2000
Packages Known: Auto Cad

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