Resume - Lead Piping Engineer, Procurement Engineer, Engineering Coordinator, Pipe Stress...

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Resume #85441

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CAREER OBJECTIVE:

To work for a Professional Organization that promotes Entrepreneur Qualities, Continuous Learning & Constantly Creating Value in a Challenging Environment for Large Scale Oil & Gas Projects.

SUMMARY OF EXPERIENCE:

- Total Experience nearing 12 yrs in Piping Engineering which includes working for 15 wellhead platforms and 1 process platform projects.

- Offshore experience includes 8+ years: Working in Nippon Steel Construction Indonesia (NISCONI) as Lead Piping Engineer on ConocoPhillips North Belut WHP Project (2 & half years), Lead Engineer for 9 Well & 4 Well Platform Projects and Sr. Engineer of the MNW Process Platforms Project for ONGC India.

- Working as Lead Piping Engineer in development and setting of Inhouse Engineering at NISCONI Jakarta Office.

- 3+ Years of experience in Research & Development Division of E&C (Engineering & Construction) group of LARSEN & TOUBRO LIMITED, Powai, Mumbai, India for Upstream as well as Downstream Projects.

- Area of Specialization: Procurement Engineering for EPC projects, Pipe Stress Analysis, Piping Material Specifications, PDMS space management, Engineering Coordination activities including Interface Management with clients.

- Good Understanding of ASME / API Offshore Piping Codes with in-depth knowledge of ASME codes. Exposure to BS & UKOOA codes.

- Onshore Experience includes: Worked as Piping Stress specialist for Refinery Jobs, giving specialized engineering assistance for troubleshooting of vibrations, failure analysis, etc. Lead Piping Engineer on various projects for last 8 years and Pipe Stress Specialist for 3 years. Work Exposures consists of oil & gas and refinery piping (unit & offsites), as well as power plant piping & WHRSG ducting.

- Special Assignments: Worked as Technical Coordinator with PMT for identification of change orders and expediting with clients and other lead engineers on ConocoPhillips project.

COMPUTER PROFICIENCY:

- Technical Software:
CAESAR-II, STAAD/Pro, AutoCAD,
Exposure to FE Software (ANSYS)
PDMS Aveva Review Model
Smart Plant Review for 3D Model Review

Other Computer Literacy: MS Office, Windows OS,

PROFESSIONAL EXPERIENCE:

WORKING SKILLS:

- Bid Document Detail Study & Technical Analysis.
- Manhours & Manpower estimation for Piping Discipline.
- Resolve critical engineering issues like finalization of Piping & Valve Material Specifications, Equipment & safety route layouts.
- Participation in HAZID / HAZOP studies & identify any new requirements.
- Development of Piping Layouts, Supporting System, Support Standard.
- Conduct PDMS review meetings with clients, Guide PDMS designers for space management and develop a better & clash-free PDMS Model.
- Engineering Co-ordination with Client / Vendors.
- Preparing Project Engineering Schedules / setting priorities.
- Prepare the demolition/construction and execution for some late modifications (like AV replacement in NB, change order jobs, etc).
- Checking / correcting all the Engineering Document / Drawings.
- Identify shortfalls & expedite to get the project progress.
- Conduct Engineering Review Meetings to resolve Engineering / Interdisciplinary Issues among internal departments, vendors & clients.
- Follow up with clients for document / drawing approvals.
- Vendor document review & co-ordination with vendors to expedite the approval of vendor documentation from client.
- Preparation of datasheets / RFQs,, TBE & Purchase specifications.
- Checking & correcting the Piping MTOs, Identify the delta quantities.
- Engineering assistance to fabrication yard & offshore campaign.
- Maintain various registers, e.g. punch registers for PDMS model, progress monitoring as per scope of work, management of change orders & expedition from company, consumption / available manhour, Interface register etc.
- Lead Piping Engineer for setting of Inhouse Engineering Department at NISCONI.

OFFSHORE PLATFORM PROJECTS (FROM JAN-2001 TO TILL DATE):

1. Project: ConocoPhillips North Belut WHP Project
Operator: ConocoPhillips Indonesia
EPCI Contractor: Nippon Steel Construction Indonesia (NISCONI)
Duration: Oct-06 To till date.

The project was a LSTK project for EPCC of two wellhead platforms for ConocoPhillips North Belut WHP Project. Each wellhead platform was engineered for 30 wells, manifolds, sand handling & sand separation system and utilities, with unmanned operations and topsides weigh approx. 2300 tons, with one WHP connected to the upcoming NBCPP.

Job Responsibilities:

- Lead Piping Engineer & Technical Coordinator for change orders (all disciplines). CV accepted by ConocoPhillips from the Start of the Project
- Procurement Engineering for the complete project, Attend PDMS review meetings, and all engineering meetings on Piping with client. Identify engineering issues and propose engineering solutions.
- Worked with Interface Engineering for Bridge Piping, pipeline, drilling related and operation group related and handled and resolved the Interface issues with other EPCIC contractors.
- Preparation of various Punch Lists – like PDMS Model completion punch list, Isometric HOLD list, Vendor data updation punch list, etc were prepared and monitored. Further follow-up with other disciplines was done for expediting.
- Identification of change orders with respect to Contractual Scope of Work, preparations of deviation notice for raising change orders, preparation of all back-ups and resolution with client. Work with other disciplines to expedite the change orders with client.
- Assist project management team as technical coordinator for change order expedition with company.
- Assist vendor in case to justify valid deviations to specifications. E.g. Guided & assisted vendor to validate asbuilt configuration of 20" DSS 300# Senior orifice using FE analysis conducted as per ASME Sec-VIII Div-II Appendix 4 Article 4-1, and followed up with client for final approval.
- Review of Vendor drawings & deliverables for all piping items and also perform IDC for other discipline vendor deliverables.
- Generate piping engineering drawings, like key plans, plot plans (equipment layouts), piping plans, pipe support location plans and complete IDR and get approval from client.
- Check and correct the isometrics as per specifications, PDMS model and good engineering practice.
- Material control supervision for qty to procure, modification due to change orders.
- Attend to site queries and give timely resolution that would ensure minimum reworks, identification of construction/destruction scope, marking limits for yard & offshore scope, etc.
- Other responsibilities are as per Working Skills mentioned above except the bidding job.
- Worked as Project Engineer, in lieu of actual Project Engineer, involved in PMT activities, Interfacing with ALL disciplines for balance work, Follow-up to close the OPEN issues and represented NISCONI in front on COMPANY & OTHER CONTRACTORs.

2. Project: 9 Well Platforms Project
Operator: ONGC, India
EPCI Contractor: Larsen & Toubro Limited, India
Duration: Oct-03 To Dec-05

Brief Description of Project:

The project was a LSTK project for construction of 9 new wellhead platforms for Re-development of Mumbai High South Fields, with project contract valued at approx. USD 225 Million (INR 1006 Crores).

This project was completed ahead of schedule.

Job Responsibilities:

- Worked as L&T's Lead Piping Engineer in design center with Engineering Consultant Aker Kvaerner Powergas. India.
- Won the 1st rank in Lessons Learnt competition across the SBUs within L&T during 9WPP project.
- Other responsibilities include all the activities listed under working skills.
- Post Engineering responsibilities included As lead Piping Engineer and interface Manager with the Yard.

3. Project: MHB&S 4 Well Platforms Project -1
Operator: ONGC, India
EPCI Contractor: Larsen & Toubro Limited, India
Duration: Jan-05 To Jul-06

Brief Description of Project:

The project is a LSTK project for construction of 4 new wellhead platforms, with three tripods which are connected with existing four-legged platforms with a bridge & 2Nos submarine pipelines at Mumbai High Fields, with project contract valued at approx. USD 222 Million (INR 1000 Crores).

Job Responsibilities:

- Working as Lead Piping Engineer in design centers.
- Other responsibilities include all the activities listed under working skills.
- Helped our consultants to develop the PMS for Incoloy / CRA cladded piping & finalizing the valve material specifications with vendors / approval from client.
- Engineering Co-ordination from two engineering consultants (L&T Valdel & AKPG) & follow-up with ONGC for approvals.
- Consulting for other project disciplines, for various engineering issues & to ensure that project progress is expedited.
- Timely arrival of all the material at yard for piping fabrication.

4. Project: MNW Process Platform Project
Operator: ONGC, India
EPCI Contractor: EIL / Larsen & Toubro Limited, India
Duration: Jan-01 To Jun-03

Brief Description of Project:

The project was a LSTK project for construction of MNW Process platform (Water Injection cum Gas Compression)in Mumbai High North Field & bridge connected to BHN Process Platform. This project was executed by ONGC to enhance the capacity of Oil fields in Mumbai High & the contract valued approx. USD USD 235 Million (INR 1046 Crores).

Job Responsibilities:

- Worked as Lead Piping Engineer in design center
- Worked as L&T representative in Design center at KHI, Japan for Process Gas Compressor Module & helped KHI piping team to get pass the stress analysis of compressor piping system. Responsible for overall engineering progress of the module engineering during the deputation.
- Corrected the stress analysis procedure for bridge piping & ensured huge cost saving to L&T, which resulted in timely load out of bridge due to deletion of expansion loops in the bridge piping. Won the Know-Net Guru Award (1st rank) for the learning contributed on this exercise with L&T E&C division.
- Consulting for other project disciplines, for various engineering issues & to ensure that project progress is expedited.
- Timely arrival of all the material at yard for piping fabrication

- ONSHORE PROJECTS AND IMPORTANT ASSIGNMENTS:
(FROM SEP-97 TO DEC-00)

- Trouble shooting of vibrations for two-phase feed piping (transfer line) to fired heater, DHDS, IOCL Mathura.
- Technical feasibility analysis for achieving 8Hz. Fundamental frequency for the critical piping in process plant.
- Flexibility analysis of offsite piping system for pump house 79, DHDS IOCL Mathura.
- Flexibility analysis and dynamic analysis of the bypass piping for trim cooler, JPCL, DHDS, Vizag.
- Review of flexibility analysis and dynamic analysis for the two-phase flow piping, HDT, IOCL Digboi.
- Flexibility analysis and dynamic analysis for two-phase flow piping for DCU, IOCL Panipat.
- Failure Analysis of High Pressure Superheater Tube Distortions in HRSG, IPCL Gandhar CCP.
- Trouble shooting of piping vibrations in Super-High Pressure Steam Inlet Piping and Medium Pressure Steam Extraction Piping of BPST, HPLCL, Haldia CCCPP.
- Structural design of HRSG outlet ducting, their stiffening arrangement and support structure for IPCL Gandhar CCP, failure analysis of duct supports.

CURRENT DEVELOPMENTAL ACTIVITIES:
- Lead Piping Engineer for setting of Inhouse Engineering Department at NISCONI. Providing inhouse training for pipe stress analysis & CAESAR-II software and domain stress analysis knowledge to Inhouse Piping Engineering Discipline of NISCONI.
- During setting the Inhouse Engineering, we developed Inhouse Piping Design Manual, Specifications, Standard Operating Procedures, IDC Matrix, and Templates for Datasheets, MTOs, Drawings, Stress Analysis Reports, etc.
- Engineering Department Workflow had been prepared, with PIPING discipline workflow drafted & finalized by myself with Input / Output links and sorting Priority & Non-priority deliverables. This was done in an elaborate Workshop with other disciplines.

EDUCATIONAL QUALIFICATIONS:

B.E. (Production Engineering) 1997,

Institute: Shri Guru Gobind Singhji College of Engineering and Technology,
Nanded, Maharashtra
University: Dr. Babasaheb Ambedkar Marathwada University

Class: First Class with Distinction

Diploma (Mechanical Engineering) 1994,

Institute: Shri Bhagubhai Mafatlal Polytechnic

University: Shri Bhagubhai Mafatlal Polytechnic (Autonomous College in Mumbai University).

Class: First Class with Distinction

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