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QA/QC ENGINEER)

OBJECTIVE

Would like to work in an environment that gives me an opportunity to prove my technical and interpersonal skills, thereby contributing to the growth of the company and self, together.

ACADEMIC CAREER

„« Master of Science In Material Science & Technology
„« Bachelor of Science in Applied Science

TECHNICAL SKILLS AND STRENGTH

„« AMERICAN WELDING SOCIETY
CERTIFIED WELDING INSPECTOR (AWS - CWI) Certificate No. 05102011
„« CSWIP 3.1 Certificate No.26154.

„« SAUDI ARAMCO (WELDING & MATERIAL INSPECTOR) APPROVAL No. SAP # 70004856
(On shore and off shore)

„« ASNT Level II in Ultrasonic Testing
Radiographic Testing
Magnetic Particle Testing
Penetrant Testing

„« Destructive & Non-Destructive Testing of Materials - one month training (October) 2004 at REGIONAL TESTING CENTRE, Chennai.

„« Well versed with international standards and ASME, API, AWS, ASNT and ARAMCO Standards.

COMPUTER SKILLS

Packages MS-Excel, MS-Word, MS-PowerPoint.
Operating System DOS; MS-Windows (XP, 2000, 98, 95)

WORK EXPERIENCE

COMPANY J.RAY McDermott MIDLE EAST INC.,
Client Saudi Aramco
Designation QA/QC Engineer
Duration March 2008 to till

Duties and Responsibilities

„« Supervising welding procedure and welder qualifications through the execution of welding plan.
„« Sourcing materials for WPS/PQRs, determining joint design, optimizing welding process, applying code and specification requirements to the proposed WPS,
„« Supervising PQRs on site and witness testing at laboratory, preparing WPS, reviewing welder qualification tests and approves documentation, assessing quantity of production testing required and ensuring timely performance and testing.
„« Consulting with customer's engineer and production supervisor on metallurgical and welding problems to ensure resolution,
„« Audit Scheduling as per audit plan.
„« Coordinating with Close-out of NCR/CAR.
„« Weekly meeting with Client representatives to resolve issues.
„« Perform daily routine welding inspection on on-going projects.
„« Internal Punch list close out meeting with all disciplines.
„« Coordination with Offshore Hook-Up and closing out of Punch List.
„« Receiving inspection of Materials as per ASME, ASTM,API,EEMUA,BS EN & etc.,
„« Inspection of Structural & Piping works for off shore Decks, Jackets & pipelines.

COMPANY CONSOLIDATED CONTRACTOR COMPANY
Client Saudi Aramco
Project Khursaniyah Producing Facilities-SAUDI ARAMCO

Designation QA/QC (Test Pack Coordinator/ Engineer)
Duration January 2006 to January 2008

Duties and Responsibilities

„« Responsible for the inspection of all welding works in the project covering pressure piping, structural steel in accordance with approved WPS/PQR and applicable Industry Code Practice i.e., ASME sec, IX, II A & II B, ANSI B31.3, AWS D1.1, API 1104 approved QCP & ITP and welding requirements/standards.
„« Preparation of QCP¡¦S & ITP¡¦S as per the standard.
„« Witnessing Procedure Qualification Record welding test according to WPS, witnessing tensile and hardness test for Procedure Qualification Record from third party and approving Procedure Qualification Record according to ASME Section - 9.
„« Reviewing welding procedure specification according to ASME section - 9.
„« Planning and performance of supplier audits on site, tracking of deviations /non-conformances identified and providing support for internal audits.
„« Administration of Corrective Action Reports (CAR), Non Conformance Reports (NCR) and Discrepancy Report(DR); Monitoring as per quality management systems requirements; quality controls shall be carried out corresponding with released project specific field quality plans as well as dates for execution given by the relevant site managers.
„« Planning and performance of supplier audits on site, tracking of deviations /non-conformances identified and providing support for internal audits.
„« Reporting on QA / QC activities within the framework of weekly / monthly reporting by site management.
„« Coordinating and driving compilation of technical site documentation.
„« Witnessing welders qualification test and qualify welders for different base metals, thickness and diameter ranges according to ASME section -9.
„« Carrying out welder's qualification tests, WPS and PQR, as per standards.
„« Witnessing the calibration of welding machine, equipment, electrode-drying oven and portable oven.
„« Reviewing filler wires and electrodes of welding procedure specification according to ASME section - 2 part - C and also check while inspecting welding.
„« Controlling the welding of joints according to isometric drawings and checking the diameter, thickness, drawing number and class in welding progress report.
„« Checking joint fit-up to rectify any mismatch and visual inspection of carbon steel, stainless steel and alloy steels.
„« Witnessing non-destructive testing for welds which involves MT, PT.
„« Reviewing the PWHT charts cooling rate, heating rate, soaking period according to specification and approving the charts.
„« Reviewing the hardness reports according to specification and approving it.
„« Test-pack Coordinating and monitoring document controlling of WELDING SUMMARY and NDT documentation at the project site as well as setup and management of a site archive.
„« Monitor and checking the punching people; punch listing items as per P & ID and isometric such as pipe support, valves, guides, shoe support and NDT completion and approving releasing packages for hydro-test.
„« Verification of welding summary and sing off and co-ordination with client to release the test pack for hydro test.
„« Reviewing final packages for hydro-tests, approving and releasing for hydro-test.
„« After completion of hydro-test arrange all documents (reinstatement) and set packages for submitting it to client.
„« Conduct surveillance on all mechanical inspection related issues and coordinating of the quality control department.
„« Involved in preparing final DOSIER FILES.

COMPANY SIS INSPECTION SERVICES
Designation Inspection Engineer
Duration July 2005 to December 2005

Duties and Responsibilities

„« Review of documents / Mill Test Certificate pertaining to raw materials, components, verification of bill of materials, preparation and qualification of WPS, PQR and WPQ.
„« Technical discussions with clients regarding different aspects of welding and NDT.
„« Coordinating and supervising of projects involving welding inspection and NDT.
„« Handled both Theory & Practical Level II sessions in Surface & Subsurface of Non Destructive Testing as per SNT-TC-1A under ASNT Level III Supervision.
„« Planning and scheduling coordinating for the daily NDT course.
„« Supervising ferrous metals by using magnetic particle inspection and non ferrous metals by using penetrant test.
„« Visual examination of the weld joints.
„« Radiographic films review, interpretation and preparation of reports.
„« Liaison with clients for conducting inspections.

COMPANY INTEGRAL SERVICES CO. W.L.L. (ISCO)
Client KUWAIT NATIONAL PETROLEUM CORPORATION (KNPC)
Designation NDT Inspector
Duration March 2005 to June 2005

Duties and Responsibilities

„« Isometric drawing preparation and record maintenance.
„« Worked as a team head for five NDT technicians for a shut down job.
„« Weld testing of oil storage tanks, headers, pipelines, etc
„« Visual inspection of pipes, pressure vessels, boilers, heaters and exchangers externally.
„« Dye penetrant test in weld joints of pipes. Pressure vessels, boilers, heaters and exchangers.
„« Thickness measurement of plates, tanks, boilers, heaters pressure vessels and pipes.
„« Magnetic particle testing of pipes, pressure vessels, boilers, heaters and exchangers on the NDT works in GRTA-KNPC (Mina-Al-Ahemadi Refinery) (Shutdown Works).
„« Preparation of final reports.

COMPANY JINDAL SAW PIPES LTD.
Designation QA/QC Asst. Engineer
Duration June 2004 to February 2005

Duties and Responsibilities

„« Raw material inspection, verification of chemical and non-chemical test.
„« Visual inspection of SAW welding.
„« Monitoring SAW welding (Before welding, during welding and after welding).
„« Monitoring online ultrasonic testing of weld seam.
„« Reviewing monitor pre-dimensional inspection, thickness, straightness and length etc.
„« Witness and monitor flattening test and bond test.
„« Witness and review finished product; chemical and mechanical tests, hardness tests, Charpy V Notch impact tests, metallographic test, micro and macro examination.
„« Witness and monitor UT for full body and weld seam.
„« Witness and monitor magnetic particle test and residual magnetism for edge preparations.
„« Witness and monitor final dimensional inspection.
„« Witness marking of pipes
„« Radiographic films review, interpretation and preparation of reports.
„« Liaison with clients for conducting inspections.
„« Prepare and control of documentation in accordance with relaxant procedures.

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Brief Description
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