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Resume #85903
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CONTACT INFORMATION:
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GULF EXPERIENCE:
ORGANIZATION: "ALSUWAIKET SUPPORT SERVICES"
Designation: QA/QC INSPECTION ENGINEER (WELDING, MECH&NDT)
SUPLIED TO:
(July 2008 to Till date): CHICAGO BRIDGE AND IRON COMPANY (ACBI)
KINGDOM OF SAUDI ARABIA
Project: 48 ft Dia BUTANE SPHERES FOR SAUDI KAYAN
* Preparation of WPS & Witnessing PQR - Master welding et & Weld Maps, Line Description Table
* Preparation of Weld Joint ID & Traceability System
* Conducting & witnessing Welder Qualification Testing based on Project requirements
* Preparation of Welder & Welding Operator Certifications (Issuance of JCC)
* Review Procedure - Control Welding Consumables, Pressure Testing procedure
* Receiving Inspection & Verification of Welding Consumables - (Properties, Type, Approved source, storage, etc.)
* Verification of Welding Equipment Calibration, Welding Machines & Electrode Ovens
* Receiving Inspection of Miscellaneous Structural Steel Items & Hardware
* Inspection of Support Foundation Prior to Equipment Installation
* Control of Welding Consumables-Storage, Handling, Issue, Conditioning
* Buttering or Weld Build-Up of Joints
* Pre-Welding Inspection
* In-Process Weld Inspection
* Post-Welding Visual Inspection
* Selection of Weld Joints for NDE (Vessels)
* Verification of Non-Destructive Examination Method Application and Evaluation of Results
* Reporting of Production Weld Status, Weld/Welder Repair Rate, Welder Repairs & Tracer Welds& projects Backlogs
* Weld Repair Verification & Inspection
* Verification of Non-Destructive Examination Method Application and Evaluation of Results
* Final Welding Insp & Documentation (Summary Report / Records & Weld Map)
(May 2007 to June 2008): CONTRACTING AND TRADING COMPANY
KINGDOM OF SAUDI ARABIA
Project: KHUFF GAS & MAINTAIN POTENTIAL PROJECT-KSA
* Inward inspection of raw materials, in process Inspection at Quality Plan Identified stages.
* WPS verification & PQR witnessing and Welders Qualifications as per ASME IX.
* Site inspection of erection(fit up, welding, final inspection)
* Coordinating with 3rd party Inspection
* Agencies, Clients, Consultants and NDE Agencies at site & shop.
* Preparation of Weld Map and Weld Logs for final documentations.
* Machined Component Inspection. To witness the welding activities at thrust boring area.
* To carry out the welding and hydro test activities in Scrapper Manifold area.
* To witness pigging and gauging of trunk lines and flow lines.
* To carry out inspection of Temperature Tie in welds as per SAES-L-450.
* To check Installation of gaskets and stud bolt tightening.
* To prepare pre hydro punch list referring P & ID and ISO Drgs.
* To check dew point temperature before nitrogen purging on flow lines as per SAES-A-007.
* To check Installation of gaskets and stud bolt tightening.
* To witness Positive Material Identification test as per the requirement.
* To witness the hardness test and check the hardness of the heat affected zone & weld area are with in the acceptable limit as per SAES.
* To witness preheating process and verify the chart.
* To check that the welding parameters are confirmed to WPS during welding.
* To maintain as per ISO 9001 requirements.
* Perform duties as assigned by Deptl.Head.
* Analyzing NCR Trends & Reporting quality Problems to Dept.Head.
* To supervise NDE Inspection Team for necessary NDE,
* Prepare daily QA/QC report & NDE Inspection report of UT/RT/PT etc.
* To plan the work as per delivery schedule.
* To guide foremen and workmen, Decide work sequence,
* To complete the job in allocated man-hours, To supervise the fabrication activities.
* Co-ordinate with other departments like Planning, QA/QC, Design, Projects To ensure safety, discipline and good
* To maintain the records as per ISO 9001 requirements
April 2006 to April 2007: "CONSOLIDATED CONTRACTORS INT'L COMPANY"
STATE OF QATAR
Project: QATAR GAS EXPANTION PROJECT-QATAR
Activities Performed:
„X To do visual inspection after completion of the fusion welding.
„X To witness the Post weld heat treatment process as per standards and verify the chart.
* Following up the priority joints for required NDT as per procedure issued by the client
„X Monitoring the PWHT temperature and chart.
„X Checking the weld and base metal composition using (Positive Material Identification) as per clients procedure.
„X Verification and documentation (test packs and quality plans)
„X Review detailed quality control items and hold points in NDT and fabrication procedures.
„X Conduct surveillance inspection/expediting as per plans on the activities involving welding, materials, dimensional inspection
„X Including witness/review Hydrostatic testing & NDE results and review of test packs.
„X Witness welder's qualification, issue respective cards and maintain qualification records.
„X Interpretation of Radiography Films as per codes and
„X Standards (B31.3).Maintaining NDT reports and
„X Coordinating with the client for technical queries.
„X Verify records of Calibration, Inspection and Test equipment.
„X Assist and or participate in quality and HSE audits and other inspection as applicable. Maintain database. Maintain adequate files on all inspection issues and administer the Non-Conformance reports until resolution, completion and acceptance.
„X Administer and report any work/progress hold-ups both due to
„X Company as well as contractor instruction and influence.
„X Prepare weekly reports on the subcontractor's performance and overall status of the works and maintain statistics on the safety and quality performance of the subcontractors. Coordinate third party inspection.
„X To witness Magnetic Particle testing of fillet weld joints and check for surface & subsurface defects.
„X To prepare the weld summary in accordance to each line no. of drawing.
„X To prepare the welders performance monitoring report.
May 2005 to April 2006: NEO STRUCTO CONSTRUCTION LIMITED- Surat
Designation: "QUALITY CONTROL ENGG"
Project: GE Heat Exchangers-Bangalore
Essar steel plant, reliance refinery,
ONGC- Surat, Chlorine Storage Tank.
Activities performed:
„X Inspection of Boilers, Heaters, Vessels, Columns, Pipelines and Tanks etc., through various NDT methods likes UT, RT, MT, PT (Tank Bottom Plate Scanning) etc. In addition, Visual Inspection on vessels, Pipelines, Boilers & Heat Exchangers, where required.
„X Evaluate test result of various NDT methods against respective international standards and performed various non-destructive testing works as and when required.
„X Radiographic film interpretation and evaluation in compliance with relevant codes.
„X Ensure high operational standards and safe working of all personnel at all times
„X Periodic check on existing inspection equipment for safe, reliable and continued operation
„X Preparation of Inspection and Test Plans as per Specification and Client requirements.
„X Review of Mill test certificates as per the specifications.
„X Inspection of material and welding consumables as per Specifications.
„X Establishing the WPS for SMAW, GTAW, and GMAW, FCAW & SAW process according to ASME Sec-IX Standard for Carbon Steel, Alloy Steel, Stainless Steel and Dissimilar Material.
„X Providing technical support for engineering department in material selection, weld joint design, NDT Requirements.
„X Controlling/monitoring the material Identification starting from preparation to delivery.
„X Preparation of stage inspection Reports as per ITP.
„X Monitoring the Backing system for welding consumables and Pre heating and Inter pass temperature of Welds.
„X Conducting Visual Inspection on Welds and parent material.
„X Co-ordination with NDE works as per requirements.
„X Liaisons with the third party inspection agencies for all the inspection activities.
„X Issue NCR's for violation found during inspection.
„X Preparation of Hydrostatic Test Packages and Pneumatic Test reports.
„X Documentation for Repair works. (Piping and Steel work).
Additional Knowledge:
1. Knowledge about welding process like SMAW,GMAW,GTAW,SAW, FCAW, ESW, OAW etc and theoretical knowledge of Laser Beam Welding (LBW), Plasma Arc Welding (PAW) and Electron Beam Welding and knowledge about Brazing and Cutting process.
2. Knowledge about heat treatment process like, Pre heating, Post heating & Stress reliving.
3. Familiarization in ASME SEC-IX, B31.1, B31.3, B31.4, B31.8 API 1104, API 650 and SAUDI ARAMCO Standards (SAES) and Procedures (SAEP).
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Brief Description
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CSWIP 3.1 certificate # 25917/2 ,TWI, U.K
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Instrument Design engineer having 6+ yrs of experience
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