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PROFESSION PRINCIPAL DESIGNER – PIPING
DATE OF BIRTH 26th July 1971
QUALIFICATION:
- Diploma in NCVT Draughtsman Mechanical in 1991, from ITI Pusa, New Delhi, India.
- Attended 'Advanced level Piping Designer's Course' at Fluor Daniel, New Delhi, India.
SUMMARY OF EXPERIENCE:
Eighteen years of professional experience in Piping Design and Detailed Engineering of Petro-Chemical & Chemical, Refinery, Power Plant & Industrial Plants.
DESIGN ENGINEERING:
Design & Detailed Piping Engineering / FEED for Clean-Fuel, Sand oil downstream Projects, Off-Site for Refinery, Gasoline Upgradation Plant, STG based Power Plant, DHDS Plant, Hydrogen Unit, Vacuum Distillation and Visbreaker Unit, Renewable Energy and Fuel Gas Conditioning Skid. The Job includes:
Preparation of Plot Plan, Key plan, Piping Study layout, Piping GADs/3D Model, Piping Isometrics, Nozzles Orientation, Piping Bill of Material, Piping supports layout and index, Vendor drawings review, Pipe support sketches, Piping Standard Drawings, Co-ordination with other discipline, provide assistance/training to design team and resolve their day to day design issues and Site experience in CITGO Refinery, Chicago, USA.
SOFTWARE EXPERIENCE:
I have operational knowledge of various CADD & Engg. Software i.e. Intergraph PDS-3D (Piping Designer, Equipment Modeling, Drawing Manager, Isometric extraction, Interference checking, Design Review, PDS-2D P&IDs), Auto-Plant, Microstation, OptimEyes, MicroCADAM, CAPT Graphics, AutoCAD12 to AutoCAD 2006, Plant-space, SPR, DRV, Navis Work, AutoLisp, C++, FoxPro and Ms-Office Suite etc.
CLIENT EXPERIENCE:
Over 18 years of professional experience, I got opportunity to work for the following international/national client & consultants projects:
SK Energy South Korea, GASCO Abu Dhabi, Renewable Energy Corp Washington USA, Opti Canada, Sunoco USA, Imperial Oil Canada, Syncrude Canada, Shell Canada Ltd., Citgo Petroleum Corporation USA, Ergon Energy, USA, Technip S.p.a. of Italy, Hyundai Heavy industries, All America Pipeline co., New England Telephone Co., Indian Oil Corporation Limited (IOCL), Hindustan Petroleum Corporation Ltd. (HPCL), Oil & Natural Gas Corporation (ONGC), Engineers India Ltd. (EIL), MECON, Kinetics Technology India Ltd.(KTI), Technip India Pvt. Ltd., Hindustan Zinc Ltd. And EID Parry India Ltd.
QUALITY SYSTEM:
Followed the departmental procedure, work instruction, check-list and other quality procedure according to ISO-9001
TRAINING / COURSES ATTENDING AT FLUOR
Project Team Roles and Responsibilities, Basic Safety Orientation for Refinery site work, Change Management, How to performed discipline Internal Audit, Effective Overview of Project Activity Model, Interpersonal Communication, Project Execution, Global Workforce Diversity / Inclusion, Human relations, Operating System Requirement (OSR) ISO-9001-2000 certification, Intergraph Plant Deign Software (PDS), Microstation, Pipe CAD, Auto-Plant, Auto-pipe (stress analysis package), Rebis Auto Plant Equipment and piping modules, Smart Plant Review and OptimEyes 3D, Advanced Piping Designer Course, Stress concept for Designers, and Piping Tutorials Courses.
INTERNATION / SITE ASSIGNMENT
Long term deputation to Fluor, Aliso Viejo, California office for project alignment and scope of work
Calgary Canada Fluor office for 30% model review activities and participation in client Mode Review CITGO Lemont Refinery at Chicago for site measurement and to finalized tie-location plan.
PROFESSIONAL / PROJECT EXPERIENCE:
Principal Designer – Fluor, Camberley, United Kingdom (Nov.2007 to till date)
In Amenas Compression Project BP, In Amenas, Algeria
It's a FEED project to provide an additional stage of compression at the inlet side of existing Central Processing Facility (CPF) to compensate for falling pressure as the In amenas are gas reservoirs decline. I am Working as Area Lead Designer and responsible for preparation of plot plan for new facility mainly including the 2 nos of inlet gas compressor, associated air coolers and slug catcher, using BP safety standard and good engineering practices. Also responsible for generate unit Equipment Layout, PDS modeling of Equipment/Piping coordination with inters discipline, closed-out of client review comments and to provides design assistance to lead for EPC package documentation. Initially also involved in project CAD procedure and setting of Microsation levels symbology for quality output.
HydroCracker Center (HCC) Refinery FEED Project SK Energy, Incheon, S Korea
I am working as Area Lead Designer for – Vacuum Distillation Unit and Visbreaker & Naphtha Hydrotreater Unit and responsible to develop plot plan for both the units for Feed Project.
I also developed 3D model for Hydrocracker unit using OptimEyes Fluor proprietary 3D modeling software used to enhance the plot plan development process. The Piping auto router in OptimEyes facilitated the study of various option and its impact leading to better decision making.
Active participation in inter discipline/ joint client plot plan review meeting, closed-out review comments, and provides design assistance to lead for Feed package documentation.
Apart from layout activities, I was also involved in preparation of Line list for material group.
Integrated Gas Development (IGD) Feed Phase – Habshan-5 GASSO, Abu Dhabi
Worked as Area Lead Designer for - NGL Storage & Shipping Unit and Liquid Sulphur Storage/Loading Unit. The NGL units have Propane Storage drum & transfer pumps & NGL storage spheres & Shipping Unit. The unit is designed to provide surge storage for NGL & Condensate production. The Sulphur storage unit to provide storage for the liquid Sulphur received from the SRU Units. In this project, am responsible for preparation of unit Equipment Layout, Equipment/Piping modeling (it's include jacketed piping), coordination with inters discipline, closed-out review comments, and provide design assistance to lead for EPC package documentation.
Sr. Designer – Fluor Daniel India Private Limited, New Delhi, India (Dec.2000 to Oct' 2007)
Solar Grade Silicon, Moses Lake REC, Washington DC
Worked as Design Supervisor for Silan Unit, the unit have different sub units i.e. Distillation, Hydrogenation, Silicon storage/handling area, Refrigeration and loading unloading area. In this project, am responsible for overall man-hour planning, preparation of control level schedule, preparation of drawing room instruction(DRI's) and PDS bulletin, Equipment/Piping modeling, coordination with inter discipline and prime office, squad checking of vendor drawings and provide assistance/training to design team and resolve their day to day design issues. For this project I was also deputed to Fluor, Aliso Viejo, California office for project alignment and scope of work.
CITGO Refinery Project CITGO, Illinois, Chicago
Worked as Area Lead at Fluor Aliso Viejo, California Office and responsible for design and detailed engineering activities in Caustic and Pre treated Unit, (PTU). The Caustic units we have some revamp activities. I was also deputed to Citgo site at Chicago for site measurement and to finalized tie-location plan. PTU have 40 different equipment (i.e. Clarifier, Oberlin Filter, Media Filter, Plate Exchanger, Tanks and Pumps etc). In both these units, I have completed major equipment and piping modeling and participate in client model review.
Long Lake Upgrader, SAGD & Upgrader Project OPTI Canada Inc.
Working as Area Lead/Checker & involve in Selexol & Hydrogen Purification unit. The units mainly have stripper, vertical/horizontal vessels, pumps, PSA skid & Air cooler.
For this project I was also deputed on short terms assignment at Calgary, Canada Fluor office for pre 30% model review activities and participate in Client model review.
LSG Scanfinner, Clean Fuel Project Sunoco Inc. USA
Worked as Area Lead and responsible for development of area equipment layout, involved high Product Stripper Tower, Reflux Drum, Pumps & Overhead Exchanger.
The main activities were Equipment Modeling, Piping Modeling, preparation of nozzle orientation and L&P drawing/document, resolve interfaces, squads checking of inter discipline and vendor drawing / document, support marking and prepared special support sketches, checking of fad. Isometrics, closeout activities & inter-office and inter discipline co-ordination.
Sour Water Stripper Plant Sycrude, Canada
Worked as Piping Checker and mainly responsible for checking of isometrics using Intergraph Smart Plant Review (SPR), squad checking of vendor drawing, equipment modeling, suggest re-route or re-deigning of piping, support marking, scheduling and planning of work, co-ordinate with individual designer and prime office for day to day co-ordination.
Nanticoke, Hydrofiner Prism, Project Imperial Oil, Canada
Athabasca Oil Sands Downstream, Project Shell Canada Ltd.
Worked as a Lead Designer for the work share project with Fluor Calgary and responsible for design development Feed Surge / Blowdown area including 3D-PDS Equipment modeling, Piping modeling, Extracting of piping Isometrics, Squad checking, Interference checking and inter office & inter discipline coordination.
Sr. Designer – KTI Limited, Technip Company, New Delhi, India (Jan.2000 to Dec.2000)
Hydro-Treater-DHDT & Hydrogen Unit IOCL, Guwahati
Worked as Piping Lead Designer in Hydrogen unit & responsible for preparation of piping study drawing for pumps, exchangers & Pipe-Rack, Piping GAD's, Checking of Isometrics, Support marking, checking of vendor drawings, and Piping modeling in PDS (designer).
Involved as team member for bidding of Panipat Refinery Expansion project, responsible for estimation of Ist material take-off.
Sr. Design Executive Piping- Procon India Pvt. Ltd. (May 1998 to Jan 2000)
DHDS Project HPCL, Mumbai
Fuel Gas conditioning Unit (off-shore, BHN platform) ONGC, Mumbai
For both the project, I was worked as lead piping designer and responsible for co-ordination with Client, job planning, man-hour distribution and control, preparation of piping study drawing, piping GAD's, Checking of isometrics, support marking, preparation of IBR (Steam Line approval) package, piping material summary.
Apart from engineering, I was involved in development of in-house Material Administration System (MAS) software.
Sr. Designer Piping- Paragon Engineering Consultant (April 1994 to May 1998)
EID Parry & Sunflag (1x24.5 & 1X15MW STG set power plant) DLF Industries
Gasoline Upgradation Plant, Surgut Gaspromp KTIBv Russia
Panipat refinery Project (Off-Site) IOCL Panipat
For all above projects, I was involved in Preparation of Piping Area Division, Piping Modularization study, preparation of Piping and Valve schedule, piping GADs, Isometrics, Indian Boiler Regulation (IBR) package, job planning, Man-hour estimation and distribution and control, coordination with client's / consultant.
Project done for Engineers India Limited (EIL)
* Essar Oil Refinery Project, VDU/MEROX Unit
* Gandhar Petro-Chemicals Complex, Ethylene Oxide/Ethylene Glycol Unit
* Gandhar Petro-Chemical Complex, Gas Cracking Unit
* Mathura Refinery, Hydro-Cracker Unit
* Mangalore Refinery Petro-Chemicals Ltd., CDU/VDU
* Digboi Oil refinery, New Delayed Coker Unit
* LPG Auraiya Project
For all the above projects, I worked as lead designer & responsible for day to day co-ordination with EIL, Preparation of Piping isometrics on Auto-PLANT, IBR system isometrics & MTO and Material summary.
Jr. Engineer CAD- RAMTech Corporation
(Dec.1991 to May 1994)
Worked with RAMTech Corporation, US based GIS company, I was responsible for conversion of piping engineering drawings to electronic media, using different engineering/drafting software, Checking of drawings, customized AutoCAD & Auto-Plant as per client specification, development of command macro on AutoCAD using Auto-lisp and C++.
CAREER SUMMARY:
Fluor Limited, Camberley, United Kingdom: November 2007 – Onwards
Fluor Daniel India Ltd., New Delhi, India.: December 2000 – October 2007
Kinetics Technology India Ltd. (Technip Co.): February 2000 – December 2000
Procon India Pvt. Ltd.: May 1998 – February 2000
Paragon Engineering Consultants: March 1994 – May 1998
RAMTech Corporation: November 1991 – March 1994
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