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Resume #86771

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OBJECTIVE

Obtain a challenging position in an organization where I can groom professionally and develop the potential of facing problems, providing solutions and transmit a vision in reality.

AREAS OF EXPERTISE

„X Environmental Management System
„X Environment Incidents investigation
„X Industrial Hygiene
„X Process Hazard Analysis „X Environmental protection
„X Quality assurance and internal auditing
„X Development of objectives
„X Trouble shooting „X Natural Resource conservation
„X Management level reporting
„X Emergency Handling
„X Production Operations
EDUCATION AND CERTIFICATIONS

BE Chemical - University of Punjab, Lahore, Pakistan. 2002

Certificates
Incident Investigation ( faculty: John Corryell, DuPont USA)
Integrated Management system and Internal Auditing ( faculty: Societe Generale de Surveillance, Pakistan)
Time Management ( faculty: Engage HR)
1st Line Supervisor Safety Training ( faculty: John Corryell, DuPont USA)
Six Sigma Yellow Belt ( faculty: GEM international)
Six Sigma Tools Embedding Workshop ( faculty: GEM international)
Train the Trainer
Success at Engro (Team work, Time Management, Methodical Approach)
Process Hazard Analysis ( faculty: Meritt Singer, DuPont USA)
Process Safety and Risk Management ( faculty: DuPont)
Personal Safety Management ( faculty: DuPont)
Six Sigma White Belt
Introduction to Engineering Standards and Procedures 2009
2008

2008
2007
2007
2007
2007
2006
2006
2006
2006
2004

PROFESSIONAL EXPERIENCE

HSEQ ENGINEER MAY 08 - Present

Engro Chemical Pakistan Ltd
Engro Chemical Pakistan Ltd is a 2800 MeT per day Urea Manufacturing Complex. Working as Environment, Industrial Hygiene and Quality Assurance Engineer includes:
* Effluent and emission parameters monitoring for compliance of National Environmental Quality Standards (NEQS) and applicable environmental laws.
* Monthly environmental reporting to governmental agency and company management.
* Preparation and reporting of annual Environmental Foot Print on the basis of key performance indices (KPI's) addressing natural resources consumption, hazardous & non-hazardous wastes, effluents, emissions (GHG, CFC, dust), vehicular emissions, site energy index, etc.
* Data collection, reporting and benchmarking for International Fertilizer Manufacturers' Association (IFA) emissions survey based upon Best Available Technique (BAT) levels defined by European Fertilizer Manufacturers' Association (EFMA) in response to EU Directive on integrated pollution prevention and control (IPPC Directive).
* Coordination of Environment Impact Assessment (EIA) of ECPL fertilizer expansion project.
* Execution of external & internal surveillance audits of management systems for Quality, Environment, Safety and Social Accountability. Subsequent development & stewardship of action plans to address non-conformances and observations to maintain ISO 9001, ISO 14001, OHSAS 18001 and SA 8000 certifications.
* Activities: Incident reporting, investigation & stewardship thru Safety MIS, Pre Startup Safety Review (PSSR), Management Safety Audits (MSA), weekly and quarterly emergency response drills, safety orientations, housekeeping audits, etc.
* Personnel Safety Management (PSM) and Process Safety & Risk Management (PSRM).
* Launch of OHIH Revamp program under the guidelines of DuPont for OSHA compliance.
* Hazardous waste management program development and disposal of spent catalyst and chromate sludge for recycle / reuse in metal extraction.
* Worked on natural resources conservation and energy conservation.
* Development of Environment & IH specifications along with MSDS Dossier updating.
* Participated in Design and Commissioning for 2880 m3/day State of the Art Domestic Effluent Treatment Plant using Sequential Batch Reactor Technology.
* Industrial Hygiene surveys for noise, ammonia, illumination, dust and catering.
* Six Sigma Green Belt project on reduction in paper consumption in ECPL.

OPERATIONS ENGINEER
Urea-Utilities Unit SEP 07 ¡V APR 08
Urea-2 Unit SEP 05 ¡V SEP 07

Engro Chemical Pakistan Ltd
* Urea/ Utilities-1 unit is a 750 MeT/ day Urea manufacturing complex along with a Utilities section comprising of 03 each Gas Turbines of 13.8/ 13.8 & 11.5 M Watt power generation. There are 03 each Boilers and 03 each HRSGs for total site steam load. Utilities also consist of 01 Cooling tower, Lime softening Unit, Fire Water pumps and Instrument air compressors.
* Urea-2 unit is 2100 MeT/ day Urea manufacturing facility. It uses Toyo's Total Recycle process for conversion of Carbon dioxide and Ammonia to Urea. Major Equipment includes High Pressure Urea Reactor, CO2 stripper, Carbamate Condensers, High Pressure ammonia feed pumps, High Pressure Carbamate feed pumps, Medium pressure absorbers, evaporators and Prilling Bucket.
Responsibilities included:
* Compliance with all elements of Process Safety & Risk Management.
* Responsibility for the safety of personnel's and equipment through updating of operating and emergency procedures.
* Compliance of the NEQS, operating guidelines and standing orders issued by the unit Manager.
* Responsibility for safe, environment friendly and efficient operation of Urea-2 unit within planned operating cost to achieve F & O production objectives.
* Conducting safety meetings within the shift.
* Reviewing inputs from the operators and initiating work orders and co-ordination with maintenance engineer for necessary repairs.
* Issuing work permits and ensuring the safety of the maintenance and operation staff.
* Preparation of the daily production report.
* Conducting class room training on emergency handling procedures.
* Emergency handling and appropriate decision making.

TRAINEE SHIFT MANAGER
Purification Plant JUL 03 ¡VAUG 05

Pakistan PTA Limited [A Member of ICI Worldwide group]
Responsibilities included:
* Work as Shadow Shift Manager at Purification Plant of PPTA.
* Leading the shift team on Purification Plant for safe and efficient operation, delivering challenging targets of production and conversion efficiencies and achieving improvement in performance of SSHE, operations and manufacturing cost.
* Smooth Plant operation, development of in depth operational and technical knowledge and trouble shooting during plant upsets.
* Use of Distributive Control System.
* Use of Management Information System and Aspen Process Explorer.
* Use of state of the art Permit to Work System for safe execution of engineering jobs at plant site in coordination with Engineering Department.
* Maintaining quality specifications for the product.
* Manpower management.

KEY SKILLS
Personnel Safety & Risk management: Able to apply systems & controls to processes in a way that hazard is identified, understood & controlled. So that process related injuries & incidents are prevented.
Team Work: Have a natural tendency of capitalizing on team strengths.
Communication Skills: Established excellent report writing skills over time. Good interpersonal skills.
Problem Solving: Able to use logic in finding out creative solutions to a problem. Being a Yellow Belt in Six Sigma, capable of interpreting a problem into measurable quantity leading to data based decision making.
Computer Skills: Extensive experience of working on Lotus SmartSuite [WordPro, Freelance Graphics, 1-2-3], Maximo, MS Office & LIMS [Laboratory Information Mgmt system].

PERSONAL
Date of birth: March 01, 1979
Marital Status: Married. 2 Children.
Languages: Fluent: English, Urdu, Punjabi
Interests and pastimes: Internet, Music, Movies, Travelogues

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