Resume - diploma in chemical technology

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Resume #86929

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Seeking assignments as DCS Operator/Panel Operator/ in Erection & Commissioning ~ Process Improvement with a high growth oriented organisations in oil and gas, petro chemical or in chemical plants

Précis
A Chemical technology diploma holder with around 22 years of extensive knowledge and cross cultural experience in Erection & Commissioning, Production Management, Quality Assurance & People Management. Worked as DCS operations Supervisor with IRAN G/S. Engineering and Construction Ltd. (LG Group). Experience in both Oil & Gas and Petrochem Plants as Senior Supervisor/DCS panel (CENTUM 3000 Yokogawa System). Well versed with Export Gas Compression & Metering Unit (Nuove Pignone Make), Condensate Stabilisation Unit, NGL FRACTIONATION UNIT, Separation Light Ends (Methane, and other hydro carbon).
Now working as DCSopertor in qatar gas amine plant under G/S.engineering and contruction.Since 8/4/2009 with DEAchemical.
Adept at streamlining plant processes for augmentation of productivity levels coupled with improved efficiency. Expertise in handling pre-commissioning and post-commissioning activities of the plant. Sound understanding of ISO systems and procedures. Proven track record of increasing revenues, streamlining operations, evolving process improvement strategies and creating a team work environment to enhance productivity. A strategic planner with proficiency in analyzing various processes / applications and recommending process modifications to enhance operational efficiency. Experience in executing cost saving techniques to achieve substantial reduction in operational work within the budget. First-class analytical, inter personal and problem solving skills.

Career Contour
Jul'08 – Jan'09 As DCS Operations Supervisor with IRAN G/S. Engineering and construction
Ltd. (LG Group) South Pars Oil & Gas Project
Working under the client of National Iran Oil and Gas, Phase 9 & 10 at IRAN G/S. Engineering and Construction Ltd. (LG Group)
May'88 – Jun'08 As Sr. Foremen (Production) in Chloro Fluoro Carbon Plant, and Chloromethanes Plant, Caustic Chlor Division.
Controlling the entire plant through DCS (FOXBORO) System. (Chemplast Sanmar Ltd. Mettur)
Jun'87 – May'88 As Shift Supervisor with Kamar Chemicals and Industries Ltd., Ranipet in
DCDA sulphuric acid
April-2009 working as dcs operator in Qatar gas amine plant under G/S E&C
With DEA chemical.

Key Accountabilities

Production, Planning & Control
 Planning day-to-day activities, production schedules, executing & implementing management plans.
 Preparing & maintaining entire production related reports, procurement plans and work delegation schedules for timely completion of production process.
 Implementing effective techniques to bring efficiency in operations to improve quality standards & achieve maximum cost savings.
 Managing plant operations for ensuring achievement of periodical production targets within the budgetary parameters.
 Adhering to safety, quality and health guidelines to ensure smooth execution of plant activities.
 Attending to operational problems and bottlenecks which hinder the plant activities.
 Handling pre-commissioning and post-commissioning activities of the plant.

Maintenance
 Devising and implementing preventive and predictive maintenance schedules for bringing machine downtime to the minimum cost level.
 Planning the shutdown activities to ensure optimum utilization of plant resources.

Process Engineering & Improvement
 Identifying areas of improvement and recommending process modifications and equipment calibrations to enhance operational efficiencies of machine / equipment.
 Ensuring complete in-process quality control and continuous improvement in process capabilities, handling routine maintenance, calibration and troubleshooting for analytical equipment on a regular basis for higher productivity and efficiency.
 Conducting HAZOP studies, overseeing performance bottlenecks and taking corrective actions.

Highlights:
 Successfully handled the South Pars Oil & Gas Field Development Project, phase 9 & 10 –IRAN.
o Phases Designed to Process 2000MMSCFD of Multiphase fluid to produce 100000 BPD of condensate, Sales gas (METHANE) production of 1800MMSCFD, 1700 TPD of purified ETHANE for petrochemical complex, 1800 TPD of PROPANE and 1100 TPD of BUTANE and SULPHUR RECOVERY PLANT.
 In Gas treatment process sour gas treated after removal of condensate, is being contact with Methyl diethanol amine to strip out the Hydrogen Sulphide gas. The required specification is 3 ppm of H2s.
 After the removal H2s and CO2 the gas is dehydrated to 1ppm of moisture by passing through gas to Molecular sieves. The gas is then further contact to Mercury adsorbtion bed to bring the mercury specification of 10 mg/nm3. The gas is then further admitted to cold box unit by exchanging the heat with several incoming streams, to bring methane column gas feed temp to -90 degree centigrade for the separation of Methane gas. From the bottom of the column the product transferred to Ethane recovery unit for the separation of ethane by means of propane as refrigeration.
Similarly propane and butanes are separated in NGL fractionation Unit. And sent to treatment units.

Maintenance Purview - Equipments Handled (onshore):
 Valve trays column for Amine absorbtion and capacity 400.5 m3. op.pressure = 64.9 barg.
 Fuel gas absorber, Flash gas 14 barg.
 High Integrity Pressure Protection System; alternate to conventional pressure protection system.
 Knowledge in ESDV, SDV, On/OFF VALVES.
 COLD BOX. Brazed Aluminium plate Fin type.
 Refrigerant Compressor &Feed gas expander.
 Reciprocating KOBE STEEL LTD off-gas compressor.
 Amine HP pumps, Centrifugal, Pompe Gabbioneta.
 Reflux Pumps, Centrifugal KSB.
 Desalter Feed Pump, Centrifugal, Pompe Gabbioneta.
 Exchangers:
o COLD BOX (Kobel co), Fin fan coolers Induced Draft, Shell and tube type heat exchangers, Plate type heat exchangers.
o YOKOGAWA CENTUM-3000. HIMA ESD & F&G SYSTEM.
o Emergency shut down and ESD1, SD2, SD3.
 Process operation parameters pressure, temp, flows through CENTUM-3000 Yogokawa System.
 ESD level systems and trip logics.
 ESDV, SDV, HIPPs XV Valves, Solenoid Valves.
 Knowledge in PSV'S, Thermal Relief Valve, Flares System, Work Permits.

Working Experience Unit:
 Gas Sweetening (Treating): MDEA Technology
 Gas Dehydration unit (Molecular Sieves)
 Gas Chilling & Ethane Recovery Unit (Cryogenic Cold box)
 Propane Refrigeration Unit.
 Condensate Stabilization Unit
 OFF-GAS compressor
 NGL FRACTIONATION (Propane and Butane)

Education
 Diploma in Chemical Technology from 1984 to 1987.
o Diploma in Chemical Technology Certificate was authenticated by under secretary to government public(foreigners)department govt of tamil nadu Chennai, india.(HRD WORK)

Personal Details
Date of Birth: 22nd May' 1965.
Martial Status: Married
No. of Dependants: 2
Nationality: Indian
Driving License: Indian
Languages Known: Tamil, English, and kannada

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