Resume - 11 yrs Experience in Construction

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Resume #87243

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COMPETENCES
A Multi-disciplines Quality Control Inspector having more that 11 years of progressive working experience in Quality Assurance, Quality control inspection, supervision, NDT and Pre-commissioning for construction of Oil & Gas, Petroleum Refining, Petrochemical and Power plant construction industries and Steel and Air separation plant construction etc. Knowledgeable in Process Piping & Equipments welding fabrication, Erection, NDT, Testing and coating inspection activities.

SCOPE OF INTERVENTION
* Welding Inspection
* NDT Inspection & Testing
* QC-Documentation
* Pre-Commissioning activities

INDUSTRY/PRODUCT KNOWLEDGE
* Oil & Gas
* Refinery Construction
* Petrochemical Construction
* Power Plant Projects
* Steel and Air Separation Plant Construction

EDUCATION AND PROFESSIONAL CERTIFICATION
* MASTER OF ENGINEERING IN WELDING TECHNOLOGY
* BACHELOR OF ENGINEERING IN MECHANICAL
* DIPLOMA IN METALLURGY
* CSWIP 3.1 WELDING INSPECTOR –TWI CERTIFICATION-EXPIRY 11/04/2013
* ASNT – NDT LEVEL II in RT
* ASNT – NDT LEVEL II in UT
* ASNT – NDT LEVEL II in MT
* ASNT – NDT LEVEL II in PT
* ISO / TS 16949: 2002 – Internal Auditing of Quality Management System

FAMILIARIZATION OF CODES
ASME SEC II, V, VIII & IX, AWS D1.1, ASME B31.1, B31.3, API 1104, ISO 9001:2000, TS 16949:2002, ISO 14001,
Saudi Aramco Standards and SABIC Standards.

SUMMARY OF EXPERIENCE

PROJECT 1
Company: IPEDEX (SPIE) Oil and Gas Services - Iran
Project: Salman - Off Shore Facilities EPC-2
Owner: PEDCO (Petro Iran Development Company)
Period: April 2009 to till
Position: QA/QC – Welding Engineer
JOB RESPONSIBILITIES:
* Establishing, Implementing and maintaining Quality Management System to ISO 9001:2000
* Line checking, Spool verification and monitoring the hydro and pneumatic test activities.
* Punch list preparation with client and attend the same
* Line history sheet preparation for welding and NDT clearance
* Ensures that the work of the Inspection group is in accordance with the overall construction schedule
* Supervises and coordinates the activities of the Inspectors.
* Reviews Welding Procedures and ensures that welder test, welding inspection, NDT and NDT evaluation are properly carried out and that certificates are provided accordingly.
* Quality Surveillance of fabrication yard such as fit up inspections, Raw material verification, Consumable controlling, Dimensional Inspection and Visual Inspection of completed piping work & structures for all "IN HOUSE" Projects
* Review the Procedures and Scope of work for Pre commissioning/Commissioning activities.
* Review of Test Packs (Weld summary and NDT records) and line walk with PEDCO and Sadra.
* Line check / Punching of test packages per system priority.
* Reviewing all hydro test packages, punch list items, equipment handover packages and arranging for final walkthrough client
* Witnessing Helium leak test
* RT Film interpretation, MPT, DPT and UT witnessing and interpretation with ASME B31.3.
* MC and RFC Dossier review and approval
* Final documentation (Dossier) hand over
PROJECT 2
Company: ERSAI Caspian Contractor LLC - Kazakhstan
Project: Kashagan Off-Shore Development
Owner: AGIP-KCO
Period: November 2008 to April 2009
Position: Project Quality Engineer
JOB RESPONSIBILITIES:
* Plans and allocates Quality functions to individual projects.
* Draws up a Quality Plan, Quality Control Plan and Project Quality Procedures which guarantee compliance with contractual requirements and ISO Standards.
* Liaises with Clients about Quality matters.
* Assesses the suitability of vendors and sub-contractors for individual projects.
* Interfaces with responsible for inspection and control activities.
* Performs internal and external Project Audits.
* Assesses the Quality Control Plans of sub-contractors and identify any necessary corrective measures.
* Provides Project personnel with the necessary Quality training.
* Monitors the collection of "As built" data for projects.
* Updates internal department Database with all the information (Corrective Action Request-CAR, Non Conformity-NC etc.) coming from the project and the site and preparing annual statistic analysis.
* Approves documents made by Quality Control Personnel.
* Monitors the adequate close-out of NC.
* Holds a general Pre-inspection meeting with the COMPANY before beginning any inspection activities to present proposed procedures for inspection and testing. Keeps close liaison with COMPANY regarding field inspection and testing.
* Knowledge in Inspection Assignment Package preparation.
* Establishes and finalizes field inspection procedures, coordinating with the Field Engineering Manager and Construction Manager
* In-charge on supervision of Quality internal & external quality audits by company and external auditors.
* Ensures that work proceeds in accordance with the Project Quality Plan.
* Prepares final construction reports prior to closure of field offices.
* Conducts material receiving inspections in coordination with Material control manager.
* Reviews Welding Procedures and ensures that welder test, welding inspection, NDT and NDT evaluation are properly carried out and that certificates are provided accordingly.
* Approval of corrective actions taken for Nonconforming items of construction work.
* Reviewing all hydro test packages, punch list items, equipment handover packages and arranging for final walkthrough client.
* Controls and supervises inspection items determined in the procedures thoroughly and without interruption
PROJECT 3
Company: TECHNIP –France (Qatar) / Velosi certification
Project: RAS LAFFAN OLEFINS PROJECT - QATAR
Owner: RLOC-Qatar
Period: May 2008 to Nov '08
Position: QC – Inspector (Welding)
JOB RESPONSIBILITIES:
* Establishing, implementing and maintain Quality Management System to ISO 9001: 2000
* Fit up & welding inspection (Pre, During & Post) at various stages of piping (CS,AS,SS & NACE) as per ASME B31.3
* RT film interpretation, MPT, DPT arrangements and interpretation as per ANSI/ASME B 31.3
* Co-ordinate with NDT activities to clear hydrotest package
* Welding consumables and its storage, Backing and holding requirements, welding consumable monitoring at site before and during welding
* General surveillances for any discrepancies in materials and process control
* Pre heating & PWHT arrangements and review the PWHT chart
* Pipeline testing, flushing, air blowing and re-instatement
* Preparation of test packs and attending the punch points
* Documentation of welding & NDT submission to client/consultant
* Line checking, Spool verification and monitoring the pneumatic test and flushing activities
* Welder qualification test arrangements and witness as per ASME IX
* Arranging Procedure qualification test and witnessing
* Verify alloying element by Positive material identification (PMI)
* Material Inspection and Test certificate verification
* Witnessing Baroscopic Inspection for the Inconel claded piping to check integrity of Root penetration and fusion
* Review of Tie-in packages and Hydro test packages.
* Verifying the Complete Final Documentation.
* Quality Surveillance of fabrication yard such as fit up inspections, Raw material verification, Consumable controlling, Dimensional Inspection and Visual Inspection of completed piping work & structures for all "IN
HOUSE" Projects
PROJECT 4
Company: IREM sPa – JV – TECHNIP Saudi Arabia Limited
Project: YANBU – YANSAB OLEFINS 1 PROJECT - KSA
Owner: YANSAB (Yanbu National petrochemical company & SABIC)
Period: March 2007 to April 2008 (1 yr)
Position: Welding Inspector
JOB RESPONSIBILITIES:
* Carry out the preparation of WPS & PQR for various materials like CS 106 Gr B,P22,P11,Stainless steel (ELC and stabilized 321) and Nickel alloys (Inconal and Haste alloy).
* Electrode selection and qualification of welders.
* Allocation of NDT teams for various activities including PMI.
* Review of NDT reports and interpretation of radiographs.
* Repair identification and making traces for repair welds and giving clearance for coating and hydro testing, control and documentation.
* Conducting the welder qualification test with third party co-ordination
* material inspection as per standards and codes and conducting the Cold Cutting operation as per procedure
* Arranging for final inspection, and preparing the AS BUILT Drawing, Coordinate with contractors
* Carry out inspection activities in cracking furnace hot and cold lines
* Prepare detailed records and reports for all inspections conducted at site, and maintain the quality control documentation
* Review of hydro test packages for test including pre-hydro walk downs assist in the walk down and punch of systems
* Capable of reviewing/identifying hold /witness/ % of witness/surveillance points in the Inspection Test plan (ITP) as well as well familiar with Quality Control Plan(QCP) which generates from main contractor
* WPS (Welding Procedure Specification) reviewing/and approval of WPS
* Procedure Qualification (PQR) of the WPS drafted and procedure qualification monitoring /and essential parameters recording during qualification.
* Welder performance qualification Test (WPQT) as per ASME sec-9 and as well as WQT Record reviewing to see the actual qualified and range qualified
* Familiar with job clearance card (JCC) issuance to welders based on the range qualified
* Welder qualification witnessing, reviewing prior qualification documents and clearance of the visual acceptance of the specimen as per code requirements,qw-191 ASME sec.9
* Client ITP Familiarization and Releasing Of Hold/Witness Point as per the ITP Followed.
* DPT Inspection Of The Root And Final In Penetration Weld & Seal Welds as per the Code, ASME Sec-5/Sec-8/AWS D1.1
* Visual inspection of Weldments before & after welding as per the code ASME B31.3 applied.
* Pre Heating, Post Heating, Stress Relieving Activities And SR Chart Verification, In Carbon Steel, Low Alloy Steel Welding likep5,p9,p11,p22 materials.
* Radiography Interpretation as Per ASME Section Viii Division I appendix 4 (rounded indication) of the Boiler & Pressure Vessel, ASME B31.3.Refinery Piping
* Re-drying / Baking Schedule of Low Hydrogen Electrodes according to the Tensile Grades, verification of the consumable control register.
* Line History Documentation, Mechanical Clearance of Loops
PROJECT 5
Company: SALEM AUTOMECH
Project: HEAVY STEEL FABRICATION AND PRESSURE VESSELS
Client: BHARATH HEAVY ELECTRICAL LTD - TRICHY (INDIA)
Project Profile: Fabrication of heavy steel (Beams, Columns) and Vessels
Period: May 2006 to March 2007
Position: Production / QC Engineer
JOB RESPONSIBILITIES
* Deriving of procedure and sequence plan for the execution of various jobs, arriving at the man hours required for various jobs and scheduling.
* Planning and splitting of activities and allotment to each group.
* Inspection and surveillance of all Fab-Shop stage-by-stage welding activities for GTAW, SMAW, FCAW, MIG and SAW process.
* Inspection of fit-up, root pass, hot pass, filling and capping for CS, LTCS and SS pipe spool fabrication and check out the completed spools for NDT.
* Review of final document as per QCP.
* Getting workload to ensure the shop floor always have full load.
* Executing the shop floor activities to achieve the target in time and Co-ordination with other departments for technical clarification and guiding the work force for optimize the workshop resource.
* Maintaining the shop floor Equipment and machinery, preparing the actual material requirement as per drawings & Designs.
* Inspecting the job as per the QCP, ASME, API and AWS D1.1.
* Offering the job to third party inspection if required. Preparing the hydro test certificate, QC plan, inspection & test plan.
* Maintaining the records such as inspections data's & QC Dossier.
PROJECT 6
BRIEF EMPLOYMENT HISTORY:
M/s. JSW STEEL LTD, SALEM WORKS, INDIA
DURATION: April 1998 to May 2004
FUNCTION: Executive QA/QC
PROJECTS HANDLED:
1. Project: ERECTION OF CAPTIVE POWER PLANT 2X30 MW
Project Profile: ERECTION OF 2 X 30 M.W CAPTIVE POWER PLANT
2. Project: AIR SEPARATION PLANT
Project Profile: ERECTION OF LIQUID OXYGEN STORAGE
TANK 4 X 100 M3 CAPACITY
3. Project: 20000 M3 WET TYPE TELESCOPE GAS STORAGE TANK
Project Profile: ERECTION AND COMMISSIONING OF BF GAS STORAGE TANK
JOB RESPONSIBILITIES
* Attend the pre inspection meeting.
* Review the approved drawings.
* Supervises subcontractors QC supervisors / Inspectors in performing inspection and testing of the designated discipline.
* Replying To Customer Enquires And Making Quality Plan as per code, standard and specification requirements
* Inspects subcontractors welding work by monitoring welder performance, welding process, welding material, handling and welding inspection results.
* Witness qualification tests for welding procedures / welders and evaluated the test results, and reviews and maintains subcontractors WPS and welder test certificates.
* Monitors proper assignment of qualified welding procedures and welders.
* Inspects the adequacy of welding equipment for pre heating and post heat treatment.
* Check the material like MTC, Material Traceability, Visual and Dimensional Inspection.
* Conducting welding procedure and welder performance qualifications as per ASME
* Review the ITP, WPS, PQR, WPQR document.
* Selection of suitable filler metals for welding (SMAW, GTAW, GMAW&SAW)
* Review of NDE Procedures and NDT Technicians Qualifications.
* Review the hydro test procedures & PWHT Procedures.
* Witness Hydro-test, Nitrogen Leak test, Pneumatic test and Air Drying.
* Quality Surveillance of fabrication yard such as fit up inspections, Raw material verification, Consumable controlling, Dimensional Inspection and Visual Inspection of completed piping work & structures for all "IN HOUSE" Projects
* Coordination with third party inspection agencies for Positive Material Identification (PMI) for Stainless Steel and Alloy Steel and Hardness Testing and ASME AI for Boiler and Pressure Vessel.
* Coordination with client inspectors for inspection of equipments at stage and final wise.
* Planning and Coordinating the Inspection and NDT Activities Inside Of the Plant and Outsourced Works.
* Training NDT operators & apprentice, coordinating with The Third Party Inspectors And Customers For Inspection
* NDT testing on the fabricated item as per approved written procedure and specification.
* Documents of test result, defect Analysis and Controlling the Rejection level.
* Requested for the required NDT of that weld as per approved weld maps and follow up with NDT to ensure it is carried out and reported.
* Carried out Inspection of fabricated items at vendor premises or on receipt at Warehouse.
* Verification of final mechanical completion Dossier.
* Preparing the Complete Final Documentation.

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