Resume - B.E.(Mechanical); 22 Years total Industry Experience; Served with SABIC, Relianc...

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Resume #87416

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Objective SENIOR CONDITION MONITORING ENGINEER IN CHARGE

Experience (Chronology)
------------------------
Joined SPIC through College Campus interview and undergone 18 months rigorous "Engineering Management Service" Training. Have grown to Sr Engineer - Inspection & Condition Monitoring
Aug 1987 ~ Dec 1992 SPIC, Tuticorin, Tamil Nadu, India

Trained practitioner in Vibration Analysis Bruel&Kjear (B&K) vibration analyzer, IRD & Bentley Nevada Systems
Trained practitioner @ Welding Research Institute (WRI, Trichy) on welding procedures & Quality assurance
Trained practitioner in NDE ¡V Ultrasonic's, MPI, DP & visual techniques.

„X Condition Monitoring of Ammonia, Urea, DAP & Utilities plants ¡V IRD 880 Analyzer:-
Equipments: Synthesis Gas Compressor, Steam Turbines, Boiler Feed Water Pumps, Reciprocating Compressors
Shut down inspection of rotors;

„X Consultancy engagement with ONGC ¡V Bruel& Kjear 2515 Analyzer
Established condition monitoring cell for Dynamic Equipments at their offshore platforms (BPA, Heera, R12, Sagar Lakshmi) & Diving Ships (Samudhra Suraksha, Samudra Nidhi) at Bombay High.
Equipments: Gas Turbines, Generators, Multi stage Gas Compressors, Fire water pumps, Diving module life equipments, Ship thrusters etc

„X Consultancy engagement with ONGC: Established condition monitoring cell for Dynamic Equipments at their drilling platforms around Sibsagar, Assam
Equipments: Mud Pumps, Diesel Generators, Compressors, Rotary table

„X Vibration trouble shooting engagements for Bharat Petroleum
In-situ balancing of cooling tower fans
Vibration diagnostics of boiler feed water pumps
Performance diagnostics of Air compressor ¡V Orifice meter issue

„X Vibration trouble shooting engagements for Reliance, Patalganga
Vibration diagnostics of PTA crystal concentration Bowls

„X Dynamic Balancing of high speed / high value rotors on Schenk CAB 690 at SPIC-SMO, Bombay Workshop
Multi stage Boiler Feed Water Pump rotor (Italian make) from Tata Power
Hispano Suiza: Gas turbine rotor
Chioda for IPCL Nagothane: Multi stage Gas Compressor
SPIC Tuticorin Steam Turbine Rotor
Spic Tuticorin ¡V Multistage Syn. Gas Compressor rotor
Large Fan rotors from Turbo Lufteknik, GmbH
PTA Bowls from Reliance Patalganga

„X Noise level (decibel) survey at Reliance Industries @ their diesel Generating station for occupational Hazard purpose
„X Reformer tube Nipping for RCF, Thal and Chembur
„X Lead the team for Reformer tube inspection project at RCF, Thal and Essar, Hazira
„X Replacement of multi tier vessel at RCF, Thal after my Ultrasonic Inspection report

Dy Manager ¡V Inspection & Condition Monitoring
Jan 1993 ~ September 1995 Reliance Petrochemical, Hazira, Gujarat, India
* Leading a team of 9 members reliability team
„X Bentley Nevada Data Acquisition Units & Analytical Systems
„X Condition monitoring of Dynamic Equipments (Vital, Critical, Standby) at MEG, HDPE & Utilities plants ¡V
Vibration diagnostics of 4 X 40 MW Gas turbine power units
Shut down inspection of rotors
MEG Import pumps
Gas Turbines from GE and BHEL
Slurry Pumps
Boiler Feed Water Pumps
Multi stage compressors
Cooling tower Fans etc

„X Turn around inspection and certification on safety valves, Vessels & Pipelines
„X Cathodic protection survey of underground pipelines
„X Corrosion Monitoring of pipelines
„X Had an opportunity to conduct National Level Survey for Reliance to set up Maintenance Workshop to cater other Refineries & Petrochemical Industries in India with specialized Machineries.

Inspection Specialist
Oct 1995 ~ Oct 2000 IBN RUSHD ¡V Arabian Industrial Fibers, Yanbu, KSA
„X Static Equipment ¡V Internal Inspection & Corrosion Monitoring at their polymer plant
„X Turn around inspection on safety valves, Vessels & Pipelines
„X Cathodic protection of underground pipelines
„X Teaming up with Condition Monitoring Engineers for trouble shooting (PRISM& Bearing Analyzer)during commissioning closed loop cooling water Pumps, Sea water pumps, Compressors, Polymer Heating fluid pumps, Polymer Vibration Separator, Tank agitators, cooling tower fans, Fire water Pumps etc
„X Failure analysis & Root Cause Analysis
„X In-situ dynamic balancing
„X Co-ordination with external certification agency for Lifting Equipments certification

Condition Monitoring ¡V In Charge @ KNPC
Nov 2000 ~ March 2005 KNPC, Kuwait
* Hired by SPIC-SMO (Gulf SPIC) to lead the team for their 5 year Contract with KNPC
„X Responsible for Mina Abdulla refinery Condition Monitoring from SPIC ¡VSMO contractor reporting directly into Suptd. Maintenance
„X Bentley Nevada data manager; PRISM
„X Developed data base for bearing analyzer
„X Published Rotating Equipment Maintenance procedure at intranet to be used by the other two refineries under KNPC
* SAP Plant Maintenance: Functional Consultant ¡V Preliminary report given to Management on Road MAP for SAP

April 2005 ~ June 2009 Wipro Technologies, Bangalore, India
Trained practitioner: SAP Plant Maintenance
Trained practitioner in internet technologies
* Implemented SAP Plant Maintenance for Pfizer
* Business to Business integration with internet technologies at many USA clients
* Integration architect for Shell, Texas, USA ¡V Valid H1B sponsored by Shell

Education Alagappa College of Engineering & Technology, Karaikudi, TN
1983 ~ 1987
B.E Mechanical Engineering

Personal Development
Interests
* Crucial Conversation ¡V Tools for talking when stakes are high
* Academy of Customer Excellence
* "Collaborative Negotiation in practice" conducted by external trainer from Meta Culture
* Power Consulting Workshop
* WIPRO Leadership Program
* WIPRO behavioral school certification through "Accelerate" training on
* Steve Covey's 7 Habits for Highly Effective People
* De Bono's Six Thinking Hats
* Dale Carnage's High Impact Presentation work Shop
* Attended webMethods Integration World at Atlanta, GA, USA
* Attended Jim Rohn's Leadership Event work shop at Anaheim, CA, USA as the completion of one year long - Jim Rohn's Leadership Program
* Attended Project management Institute Global Conference at Baltimore, MD, USA
* SAP Plant Maintenance
* Integration Architect -webMethods(PRISM) & Bearing Analyser(PRISM) & Bearing Analyser: IT Enabling of Business Process

Planning, Scheduling, Trouble Shooting, Reading, Car driving, International Travel, Swimming and mentoring new engineers

Reason for Change

Longing and passion for plant machinery diagnostics

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Brief Description

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