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Objective
Innovative application of statistical methods and thinking to improving and addressing business and technical needs. Providing Six Sigma support and project reviews as well as implementing quality improvement programs worldwide.
Experience
2006 ¡V Present 3M Company St. Paul, MN
Advanced Application Development Specialist
3M Oil & Gas Business ¡V Energy & Advanced Materials Division
* Global Oil & Gas responsibility for Exploration & Production Segment
* Global responsibility for developing reservoir Modeling & Simulation for Oil & Gas reservoirs
* Develop requirements and make recommendations for oil & gas field trials.
* Serves as EAMD Division Quality Auditor
Performed ISO 9000 internal Audit on the EAMD processes listed below: EAMD Strategic Planning and Quality Objectives (2008), EAMD Continual Improvement and Control Plans (2008), EAMD Customer Service (2008), Specialty Chemicals (2007), Internal Auditing (2007), Energy Markets Filtration (2007), Documents & Control (2007).
* Performed detailed statistical analysis on solar panels.
2002 ¡V 2006 3M Company St. Paul, MN
Advanced Global Demand Planning Specialist
Abrasive Systems Division
* Global Demand Planner for Coated Abrasives and Surface Conditioning Divisions
* Collect, communicate, monitor, and create a credible business demand forecasts for the Abrasives Systems Organization.
* Integrate customer requirements and market intelligence into the forecasting process
* Use Rhythm Demand Planner (RD), Demand Planning Report (DPR), and Business Objects to monitor, analyze, and respond to forecast deviations.
* Lead collaborative OUS Sales and Operations Planning (S&OP) Process and create a feasible demand plan for Abrasives Systems Forward Looking P&L.
* Lead Green Belt Project to Reduce European Forecast Bias for Coated Abrasives and Surface Conditioning Products.
2001 ¡V 2002 3M Company St. Paul, MN
Manager, Six Sigma Deployment
Six Sigma Operations
* Managed 3M Six Sigma Deployment Program
* Developed 2-day 3M Champion Training Course
* Provided Technical Statistical Support to Six Sigma Directors, Master Black Belts, and Black Belts.
* Served on Six Sigma project reviews for Black Belts
* Provided Six Sigma training to Black Belts and supported Champions, Master Black Belts, and Green Belts.
* Apply DMAIC, DFSS, FMEA, Lean Manufacturing, Process Validation and Design of Experiments.
1997¡V2001 3M Company St. Paul, MN
Advanced Statistical Specialist
Statistical Consulting - Information Technology Division
„X Savings of $2 million annually.
„X Doubled sales from $50 million to $100 million in 5 years.
„X Developed new method that increased earnings by 25%.
„X Provided statistical support to European locations
„X Training on SPC, DOE, Test Methods, Response Surface
1991¡V1997 3M Company St. Paul, MN
Statistical Specialist
Statistical Consulting ¡V Information Technology Division
„X Managed R&D program.
„X Published a book on Quality and Process improvement
„X Implemented training course for European locations ¡X speeding profitability.
„X Implemented corporate wide Master of Science program in Statistics with a local university.
„X Received divisional pyramid of excellence award
„X Training on SPC, DOE, Test Methods, Response Surface
1988¡V1991 3M Company St. Paul, MN
Lead Statistician
„X Provided statistical support to all US manufacturing locations
„X Supported over 100 projects from over 20 divisions
„X Tripled division revenues for medical devices and industrial markets.
„X Increased divisional profits through the use of design of experiments.
„X Training on SPC, DOE, Test Methods, Response Surface
1984¡V1988 Southern University New Orleans, LA
Director and Chairman, Technology Department
„X Increased students enrollment from 6 to 92 students over 3 years
„X Equipped state of the art labs for Manufacturing, Electronics and Petroleum Technology programs.
„X Developed Excellence in Technology training courses.
Education 1981¡V1984 University of Louisiana Lafayette, LA
„X Ph.D. in Statistics
1980¡V1981 University of Louisiana Lafayette, LA
* MS in Petroleum Engineering
1977¡V1980 University of Louisiana Lafayette, LA
* BS in Petroleum Engineering
Accomplishment
Developed and implemented SPC program for 3M Europe. Savings of two million dollars ($2,000,000) have already been achieved. This project won the 1997 Specialty Material Division Team Quality Achievement Award.
Developed a Dynamic Process Control application that significantly reduced waste and increased profits for a Printing product in Europe. The Cpks of all the six quality characteristics improved by over 200%. This approached translated into one million dollars ($1,000,000) annual savings.
Provided statistical support to 3M filtration product. Designed and analyzed Faced Centered experiments used in optimizing filtration process. This approach resulted in $1.72 savings per unit with projected savings of $24,446 in 1997, $44,545 in 1998, $82,029 in 1999 and $165,000 in 2000.
Developed Multivariable sampling plans for 3M Healthcare in the Life Sciences Sector. This new approach significantly reduced the number of samples destructively tested by 75% and saved over $500,000 annually. The sampling plan has received divisional acclamation with IT Division Pyramid of Excellence Award as well as corporate recognition with Pollution Prevention Pays (3P) award. In addition, the plan was featured in the 3M Stemwinder and 3M Europe's Lab-IT News.
Supported 3M Corporate Optimized Operations team and improved product design for 3M Healthcare through series of designed experiments. These efforts reduced product variability significantly with potential savings of over $8,000,000 in 5 years.
Designed synchronized experiments for BS&CP that reduced the actual experimentation cost by $88,395.
Professional, Academic, and Business Honors
Member of the Society of Petroleum Engineers since 1980 to the current
Member of the American Statistical Association since 1985 to the current
Member of the Editorial Advisory Board of the Institute of Industrial Engineers (2000-2005)
Appointed by the United Nations as one of the first Nigerian professionals to serve as consultants for the United Nations TOKEN (Transfer of Knowledge Through Expatriate Nationals) program
Recipient of the 1997 Specialty Materials Film Division Quality Achievement Award for "SPC for a Successful Product", Caserta, Italy.
Recipient of the 1994 IT Division Pyramid of Excellence Award for the development of a new multivariable sampling plan at Sarns/3M that reduced costs and saved over $500,000 per year.
Recipient of a 1994 professional achievement award given by Minnesota Institute for Nigerian Development (MIND).
Recipient of 1992 3P Award from 3M in recognition of a cost savings approach to pollution prevention based on a new multivariable sampling plan developed for Sarns/3M.
Recipient of Federal Government of Nigeria scholarships leading to BS, MS, and Ph.D. degrees.
Received several academic honors; Pi Mu Epsilon (Mathematics Honor); Phi Eta sigma
(Freshman Honor); Tau Beta Pi (Engineering Honor); Pi Epsilon Tau (petroleum
Engineering Honor); Who's Who in the South and Southwest (1986/87); Who's Who in America (1987/1988); Who's Who Among Nigerians in America
Books Published
1. Adedeji B. Badiru and Babatunde J. Ayeni (1993), "Practitioner's Guide to Quality and Process Improvement", published by Chapman & Hall, UK, ISBN 0-412-48280-0., 353 pages.
Books Reviewed
1. Robust Design and Analysis for Quality Engineering, Sung H. Park, Chapman & Hall (1992).
2. Journal of Production Systems and Intelligent Manufacturing, Wiley & Sons (1993).
3. Principle of Experimental Design and Analysis, by Garcia-Diaz and Philips, Chapman & Hall (1993).
4. Robust Design and Analysis for Quality Engineering, Chapman & Hall (1995).
5. Quality Through Robust Design, Templeton and Bagchi for Chapman & Hall (1996)
6. Straight Talk on Designing Experiments, 2nd Edition, by R.C. Launsby et al., Technometrics, February 1998, page 75.
Publications
1. Ayeni, B.J. (2008). " Analysis of Well JKL 107 Gas Condensate Reservoir in China". Energy & Advanced Materials Division, 3M Internal Publication.
2. Ayeni, B.J. (2008). " Analysis of 2B Formation for the BK-2-LR Reservoir in Thailand". Energy & Advanced Materials Division, 3M Internal Publication.
3. Ayeni, B.J. (2008). Modeling & Simulation of Mexico's Saramako 2 Gas Condensate Reservoir". Energy & Advanced Materials Division, 3M Internal Publication.
4. Ayeni, B.J. (2008). " Reservoir Field Analysis of Indonesia's Kangean Ngimbang Field". Energy & Advanced Materials Division, 3M Internal Publication.
5. Ayeni, B.J. (2008). " Modeling & Simulation of Britannia Well B-19 Gas Condensate Reservoir". Energy & Advanced Materials Division, 3M Internal Publication.
6. Ayeni, B.J., Mohn, S.W., and DeRoussel, P.P. (2001). " Quantifying Die Extrusion Process through Time Series Analysis". 3M Internal Publication.
7. Ayeni, B.J., Mohn, SW, and Rollins, D.K (2001). "A Time Series Investigation of Cast Web Caliper Instability", 3M Internal Publication.
8. Ayeni, B.J. (2000) "Statistical Application to Aluminum Printing Plate Process in Italy", 3M Optimized Operations Global Newsletter, 6th Edition, February 2000.
9. Ayeni, B.J., Li Lexin, Colins, E., and Mohn, S.W. (2000). " Programmer Documentation for Data Analysis Program, Version 1. 3M Internal Publication.
10. Ayeni, B.J. (1999). "Using Cumulative Score Statistics to Update Model Parameters". Presented at the 10th Symposium of 3M Analytical, Mathematical, and Computational Conference, St. Paul, MN.
11. Ayeni, B.J., Li Lexin, and Li William (1999). "Optimal Experimental Design". 3M Internal Publication.
12. Ayeni, B.J. (1999) "Application of Dual-Response Optimization for Moving Web Processes", 3M Internal Publication, IT Statistical Consulting.
13. Ayeni, B.J. (1996) "Application of Dynamic Process Control to a Printing Plate Process", Presented at the 1996 3M Statistical Practitioner's Forum, September 18-19, 1996.
14. Ayeni B.J. (1996) "Total Quality Management" - A Workshop given at the third Africa-USA International Conference on Manufacturing Technology, held in Accra, Ghana, August 12-15, 1996.
15. Ayeni, B.J. (1996) "Neural Nets and Statistics: A Comparison of Results", Published in the Proceedings of third Africa-USA International Conference on Manufacturing Technology, held in Accra, Ghana, August 12-15, 1996.
16. Ayeni, B.J. (1996) "Estimating the Reliability and Mean Time to Failure of a Weibull Distribution", Published in the June 1996 issue of 3M Statistically Speaking, 3M Internal Publication.
17. Ayeni, B.J. and Koval, H.H. (1995) "Integration of Statistics and Neural Nets for Process Control Application", Presented at the 1995 Annual Meeting of the American Statistical Association, Orlando, Florida. Proceedings of the Section on Physical and Engineering Sciences of the American Statistical Association, 1995, pages 201-205.
18. Ayeni B.J. (1995) "Comparison of Results from Statistics and Neural Nets" PTX Video Conference presentation to about 40 3M plants during the 1995 3M Fall Technical Forum Meeting in November 1995.
19. Ayeni, B.J. and Koval, H. H. (1994) "Integration of Statistics and Neural Networks", Presented at the 1994 3M Statistical Practitioner's Forum, October 4-5, 1994, 3M Internal Publication.
20. Ayeni, B.J. (1994) "Using Response Surface Design to Achieve Target with Minimum Variance", Published in the Proceedings of the 2nd Africa-USA International Conference on Manufacturing Technology, August 1994, Pages 1-10.
21. Ayeni, B.J. and Belaire, D. (1993) "New Statistical Sampling Plan Reduces Waste, Expense at SARNS/3M Health Care", STEMWINDER, June 23, 1993, page 9, 3M Weekly Newspaper Publication.
22. Ayeni B.J. and Ayeni, F.O. (1993) "Bayesian Estimation Procedure for Petroleum Discoveries of an Exploratory Well". Journal of Petroleum Science and Engineering, 9, (1993), pages 281-288.
23. Ayeni, B.J. (1993) "SPC for Autocorrelated Observations", Presented at the 1993 3M Statistical Practitioners Forum, Sept. 1993, 3M Internal Publication.
24. Ayeni, B.J. (1993) "Statistical Process Control in a Large-Scale Automated Manufacturing Systems" Published in the Proceedings of the First Africa-USA International Conference on Manufacturing, held in Lagos, Nigeria, January 11-14, 1993, pages 324-334.
25. Ayeni, B.J. and Pilat R. (1992) "Crude Oil Reserve Estimation: An Application of ARIMA Model". Journal of Petroleum Science and Engineering, 8, (1992), pages 13-28.
26. Ayeni, B.J. and Badiru, A. B. (1992) "Guide to Total Quality Management", Published in the Newsletter of the Association of Nigerian Engineers in Minnesota, June 1992.
27. Ayeni, B.J (1991) "A Goodness-of-Fit Test Based on the Empirical Characteristic Function for a Mixture of Distributions". ACCEPTED for presentation at the 4th International Research Conference on Reliability, June 19-22, 1991, Columbia, Missouri.
28. Ayeni B.J. (1991) "Multivariate Process Control" (1991). Presented to 3M Venture Program, June (1991), 3M Internal Publication.
29. Ayeni, B.J. (1991) "Design Resolution" (1991). Published in September, 1991, 3M Statistically Speaking, 3M Internal Publication.
30. Ayeni, B.J. (1989) "Parameter Estimation for Hyperbolic Decline Curve". Published in the Journal of Energy Resources Technology, December, 1989, Vol. III, pages 279-283.
31. Ayeni, B.J. and Pilat R. (1986)"Oil Production Forecasting for a West Cameron Block 33 Field in South Louisiana". Presented at the 60th Annual Meeting of the Louisiana Academy of Sciences, February 6-8, 1986 in Monroe, Louisiana. Published in the Proceedings of the Louisiana Academy of Sciences, Vol. 59, 1986, page 64.
32. Ayeni, B.J. and Boullion T. (1985) "Estimation in a Mixture of Two Normal Distributions". Presented at the 59th Annual Meeting of the Louisiana Academy of Sciences, February 7-9, 1985 in Natchitoches, Louisiana. Published in the Proceedings of the Louisiana Academy of Sciences, Vol. 58, 1985, page 146.
33. Ayeni, B.J. and Boullion T. (1984) "Application of Time Series Model to Oil Production Forecasting". Presented at the 58th Annual Meeting of the Louisiana Academy of Sciences, February 6-8, 1984, in New Orleans, Louisiana. Published in the Proceedings of the Louisiana Academy of Sciences, Vol. 57, 1984, page 68.
34. Ayeni, B.J. Rivet, L, Farshad, F (1981) "Using Petrophysical Data to Differentiate a Separate Water Bearing zone from a Water Level". SPE # 10066, presented and published in the Proceedings of the 56th Annual Fall Technical Conference and Exhibition of the Society of Petroleum Engineers, held in San Antonio, Texas, October 5-7, 1981.
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