Resume - * Chemical Engineer with 14 years experience in Process, Production, Commissioni...

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Resume #10165

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QUALIFICATION
* Chemical Engineer with 14 years experience in various areas of Process, Production, Technical Support & Service, Product Development, Quality Control, Project Management, SHE (Safety, Health & Environment), Logistics, Sales & Marketing and Production Planning area.
* Having solid experience in pre-commissioning, commissioning and commercial production of Petrochemical Plants.
* Having complete commercial experience and knowledge in running business.

EXPERIENCE
2001 - NOW ABU DHABI POLYMERS Co. Ltd. (BOROUGE), www.Borouge.com
Production and Cost Analyst (Aug 2003 - Now)
* Calculating, verifying and reconciling of all of production inputs, outputs and data, such as feedstock, utilities, chemicals, finished goods, warehouse stock to determine these are correctly priced and accounted for.
* Preparing and verifying the cost allocation between shareholders.
* Verifying and approving the invoices for Raw materials and Utilities.
* Calculating and analyzing variable, fixed cost and ensuring the monthly allocation among the units are correct for legal accounting and reporting.
* Performing material balance calculation and reconciliation for the plant in daily basis.
* Supporting Finance and Business Control Departments with accurate data.
* Supporting Product Handling for SAP and MES related matters.
* Achievements includes:
- Prepared and issued on time management reports and data as required in daily, weekly, monthly, quarterly and yearly basis.
- Continued improvement of material balance calculations and reconciliation.

Product Handler (Feb. 2001 - July 2003)
* Responsible for safe day-to-day operation of Product Handling Area, from silo management, packing operation, cassettes loading, warehouse operation and shipment.
* Coordinating with planners, order handler and contractor for loading/ unloading of roro ship.
* Responsible for warehouse stock and activity.
* SAP support for Product Handling Department.
* Reviewing and testing of new Raw Material for Product Handling Department.
* Responsible for stock of raw materials and finished products.
* Managing 50 operators, dispatch clerks and contractors.
* Optimising Bagging, Palletiser, and Stretch hood machines and all other units in the Product Handling area.
* Coordinating HSE & Q aspects and activities.
* Achievements includes:
- Successfully commissioning, start-up and commercial production of Product Handling area.
- Completed all necessary Procedures and Working Instructions for Product Handling area.
- Trained and lead the new operators and contractors to operate the plant.
- Achieved Safety reward for Product Handling Dept.

1996-2001 PT HUNTSMAN INDONESIA (c/o ICI), www.Huntsman.com
Account Manager (Feb 1998 - Feb 2001)
* Setting the annual budget of Polyurethanes sales volume, value and profit for Indonesia.
* Forecasting, Order Processing, Delivery and Payment of Sales to the customers.
* Providing commercial and technical supports to the customers in appliances, construction and CASE applications.
* Price negotiation with the customers.
* Preparing and monitoring sales forecast.
* Exploring and developing of new market of Polyurethanes products.
* Carrying out the market survey for the new products.
* Achievements includes:
- Always achieved above the budget and contributed up to 60% of total sales.
- Maintained all the customers during the crisis period and changed the payment method and currency through better deals.
- Successfully developed new business with new customers and shift the product portfolio to high value added products.

Project and SHE Manager (Jun 1997 - Feb 1998)
* Lead the new Polyurethanes Plant project in Jababeka Cikarang.
* Maintaining SHE (Safety, Health and Environment) standards down to customers level.
* Promoting "Responsible Care" program for the customers.
* Achievements includes:
- Completed the feasibility study for Blending Plant Project.
- Completing class C and B estimates for the project.
- Completed Soil and Groundwater study for the project site.
- Tendered the project to contractors.

Technical Service, Development & Marketing Manager (Apr 1996 - Jun 1997)
* Developing new products and to meet customer requirements.
* Set-up Marketing Plans for Indonesia.
* Providing technical supports for the customers.
* Managing agent laboratory for Polyurethanes tests.
* Achievements includes:
- Developed, trialed and commercially sold new products to suit customers' needs.
- Produced medium and long term marketing plant for Indonesia.

1991-1996 PT. PETROKIMIA NUSANTARA INTERINDO (PT. PENI)

Plant Superintendent (Jun 1995-Apr 1996)
* Managing core units of the Polyethylene Plant (Prepolymerisation, Polymerisation, Additive Pelletising/Extruding, Silos and Bagging units of the two trains).
* Scheduling the grade changes/transitions of the products of both trains in order to meet production plan requirements.
* Advising production plan of time needed and expected side products produced during grade change/transition.
* Setting the guidance and instruction for shift superintendents to conduct product transition considering the quantity needed for each particular product, currents stock available consist of finished product in the warehouse and products in the bagging silos, blending silos and reactors, quantity of transition products that will be produced during transition and other conditions such as feedstock level, maintenance schedule and current problems that the plant may have during that time.
* Managing and scheduling of silo washing.
* Working closely with production planner in order to achieve targeted production in most optimal and economical way.
* Checking and calculating of catalyst and prepolymer stocks for both trains.
* Planning and scheduling prepolymer manufacturing for both trains.
* Scheduling plant activities and shutdown in order to accommodate production plan and maintenance needs.
* Managing 75 operators, supervisors and engineers.
* Trial and commercial production of new products.
* Developing of technicians and supervisors skills and knowledge.
* Achievements includes:
- Successfully debotlenecking project to increase plant capacity by 25%.
- Completed tie in for new catalyst unit.
- Improved plant reliability and efficiency.
- Trialed and commercially produced new grades.

Shift Superintendent (Sep 1993 - Jun 1995)
* Coordinating all plant activities from Jetty operation, Utilities, Ethylene/Butene storages, Feed preparation, Catalyst preparation, Prepolymerisations, Polymerisations, Extruders, Silo Farm up to Bagging units on shift basis.
* Deciding the route of the products, silos utilization, transition time, based on requirement and latest stock levels in order to optimize the stock level and additives/master batch consumption.
* Setting the priorities of the production in the even of problem present on both trains, utilities or other area.
* Preparing and issuing work permits for maintenance.
* Conducting and leading regular Fire and Emergency drill in the groups.
* Achievements includes:
- Proposed and implemented continuous plant improvement activities.
- Trained operators and supervisor during day shift and on job trainings for expanded job responsibility.

Shift Supervisor (Apr 1992 - Sep 1993)
* Coordinating plant activities from Jetty operation, Utilities, Ethylene/Butene storages, Feed preparation up to Catalyst preparation units.
* Achievements includes:
- Successfully lead the team to commission, start-up and commercial operation of the plant.
- Successfully train the operators to replace BP start-up team for operation of the plant and ready to accept wider responsibility.

Chemical Engineer (Feb 1991 - Apr 1992)
* Writing procedures for commissioning, start-up and normal operation of PE plant especially for Catalyst Preparation area.
* Training the operators.
* Reviewing technical matters.
* Achievements includes:
- Successfully prepared the team and procedures for commissioning, start-up and operation of the plant.

1990-1991 PT. REKAYASA INDUSTRI (Persero)
Process System Engineer (May 1990 - Jan 1991)
* Reviewing process, equipment and technical matters for Petrochemical Projects.
* Achievements includes:
o Completed the review and design of Central Utilities station for Golden Key Group project

EDUCATION
1985-1990 Bandung Institute of Technology
Bachelor degree in Chemical Engineering.
GPA 3.03 (out of 4.00 scale).

TRAININGS
* Host Plant/ Technical trainings:
- PT Pupuk Kujang (Cikampek - Indonesia), BP Refinery (Singapore), BP Refinery (Kwinana - Australia), BP Chemicals (Grangemouth - Scotland), BP Chemie (Lavera - France), ICI Polyurethanes (Singapore), ICI Polyurethanes (Shanghai - China).
* Management trainings:
- Operation Mgmt (IPPM -Indonesia), Project Mgmt (ICI Eng & Tech - UK).
* Quality trainings:
- TQM (BP Chemicals - Indonesia), Taguchi Methods (ASI - Singapore), QFD (ASI - Singapore), SPC (ICI Polyurethanes - China).
* Safety trainings:
- Fire fighting & Management (BITC - Indonesia), Emergency Response (BP Refinery Kwinana - Indonesia), Defensive Driving (ICI - Indonesia), SHE Improvement Plant (ICI - Malaysia), First Aid (Borouge - UAE), Incident Controller (Borouge - UAE), Defensive Driving (Borouge - UAE).
* Supervisory trainings:
- Supervisory Mgmt Skills (Bryan Cavil - Indonesia), Supervisory Skills (BP Singapore - Singapore), Presentation Skills (BP Chemicals - Scotland).
* Software trainings:
- Fisher Control System (Singapore), Yokogawa (UAE), SAP (UAE).
* Sales trainings:
- Professional Selling (ICI - Malaysia).
* Details trainings are available on request.

Other Information
Sponsorship: Borouge
Visa Status: Resident

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See resume body

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