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Diploma Petro Chemical Engineer Having Eight Years Experience in Commissioning And Operation

POST APPLIED FOR: Process Operator For Lab Plant
Years of experience: 8 yers experience in pre-commissioning & commissioning and normal operation of refinery and petrochemical operation

PROFESSIONAL QUALIFICATION: Diploma in PETROCHEMICAL TECHNOLOGY from M.S University, Baroda in 1996 Gujarat, India.

Computer knowledge:
1) MS OFFICE,
2) MICROSOFT PROJECT

Language known: English, Hindi, Gujarati

EMPLOYMENT DETAILS: ( TOTAL EXP. 8 YEARS )
Present Employer: SAMSUNG ENGINEERING.CO. LTD
Indian Oil Corporation Ltd,
( Gujarat Refinery )
Lab Project.
As a COMMISSIONING ENGINEER since 17thMay 2004 to till date.

120000 MTA OF LINEAR ALKYL BENZENE latest Eco-friendly from M/S UOP ING. Commissioned in Aug.2004.
Previous employer: NIRMA PETROCHEMICAL LTD

As a PROCESS OPERATOR since April 1997 to May. 2004.
ABOUT M/S NIRMA LTD:
Is a 360 million us $ business conglomerates latest venture, commissioned as a fast track root-petrochemical complex with complete utility and the facility of producing
75000 MTA OF LINEAR ALKYL BENZENE latest Eco-friendly from M/S UOP ING. Commissioned in Dec. 1997.
2) 65000 MTA OF PARAFFIN latest Eco-friendly from M/S UOP ING.COMMISSIONED IN JAN 1999.
3) 2200 NM3/HR OF HYDROGEN PLANT from lic by HYDROCHEM (naphtha reforming reaction) commissioned in 1999.
Job profile:
Pre-commissioning & commissioning and normal operation (more than 5 years) of LAB plant. Following activity I have done during pre-commissioning & commissioning of LAB PLANT:

Detail PFD, P&ID checking.
Loops preparation and implementation
Performing pre-commissioning activity like equipment inspection, hydrotest, flushing, air blowing, leaktest, chemical cleaning, solorun of motors, mechanical run test of pumps, nitrogen blanketing etc.
Start up, emergency & normal operation of distillation columns, high pressure reactor, furnaces, reciprocating compressors, various types of pumps.

Previous employer: OZAS TECHNOCHEM LTD

I worked with OZAS TECHNOCHEM LTD near Baroda as a Plant Operator From Sept. 96 to April 97.
PRODUCT: Bittumen (air blowing asphalt
Industrial Training: 1) I.P.C.L, 2) G.S.F.C
Others Training: 1) First Aid Training
TQM (total quality management)
fire protection, prevention and fighting

OPERATING EXPERIENCE:
Critical Equipments/ Instruments Handled.
PACOL lock hopper control system for on line catalyst change over.
Hydrotreater (naphtha and kerosene hydro treating)
NAPTHA Catalytic Reformer.(H2 PLANT),
Distillation, vacuum distillation, stripper column (sour water stripper for sulfur removal)
Separator (packed bed, CMR packing)
PEP logic controller for adsorber switching.
Automatic valve sequence control system. (vscs) for detal Reactor change over.
Atmospheric and vacuum distillation column.
Balanced draft process draft fired heater. (94mmkcal) with bms panel, with air preheated and low NOX burner supplied by Foster Wheeler, Canada.
High capacity 75,000nm3/hr oil free screw compressor from kobelco Japan with separate lube oil and seal oil system.
High capacity and high pressure (85ksc) reciprocating compressor from IHI JAPAN.
High speed high head pump (syndyne) Nikkiso, Japan.
Liquid ring vacuum pump from Hibon, Canada.
Various kinds of instruments like flow meter, thermocouples, pressure and level transmitter, and control valves and online analyzer.
Hydrotreater reactor for naphtha reforming.
Turbine pump

OPERATING EXPERIENCE of following process
UOP-PACOL UNIT: - High temperature (465-505c) & low pressure gas phase dehydrogenation reaction using pt on alumina catalyst for paraffin conversion to olefin.
UOP-DEFINE UNIT: - Moderate temperature (180-220c) & high pressure (36 ksc) liquid phase hydrogenation reaction using Ni-Max catalyst.
UOP-DETAL UNIT: - Olefin Alkylation's liquid phase Reaction using fluoride based catalyst.
UOP PEP UNIT: - Aromatic removing by adsorption/desorption.
HYDROCHEM-NAPTHA REFORMING: high temp. (300-440) & high pressure 25 KSC, shift reaction NAPTHA REFORMING using nickel catalyst,
UOP-HYDROTREATING UNIT: - High temperature (300-440) & High pressure gas & liquid mixed phase hydrogenation reaction using NI-MoX catalyst for kerosene.
UOP MOLEX UNIT: Molecular extraction by adsorption process.by ACCS(ROTARY VALVE) supplied by UOP.

SPECIAL ACHIEVEMENT
I was involved in pre-commissioning, commissioning & start-up activity of LAB plant, paraffin plant & hydrogen plant.

Commissioning of platforming unit in paraffin plant, kerosene hydrotreating.
Process Flow Diagram and Piping & Instrumentation checking
Commissioning activities include equipment assembling catalyst loading, reactor filling, dry out of catalyst beds etc.
Distillation columns, heat exchangers, fin fan coolers inspection.
Pumps water run & m-seal conversion.
Loop filling with hydrocarbon.
Cold Circulation of Benzene \ Paraffin
Start up activity of various compressor,Varioius type of Centrifugal and Reciprocating Pumps
And other Various activities during the commission of plant

Commissioning of hot oil heater
Hot oil heater is supplied by m/s foster wheeler ltd-Canada, having capacity of 57 mkcal.
Commissioning activity include radiation, convection section, hot oil surge drum erection, tubes installation, burners installation & inspection, F.D fan, I...D fan installation.
Heater dry-out & loop filling with hot oil.

Commissioning of Kobe compressor (kobelco Japan- screw comp. & reciprocating compressor from IHI JAPAN)
Compressor box up.
Card board blasting & acid pickling of suction/discharge line.
Commissioning of lube and seal oil circuit.
Compressor heat runs.
Compressor start-up.
COMMISSIONING OF HYDROGEN (NAPTHA REFORMING) PLANT
High temp. (800-846), high press. (25kg), Shift reaction NAPTHA REFORMING reaction using nickel catalyst.
H2 plant include balance draft vertical reforming fire heater,
Hydro-desulfuriser, high temp. Shift reaction total heat recovery system for generation of steam by various waste heat boilers, vent gas recovery system, H2-PSA unit.
Plant start up activity like hydrocarbon inventory, oil flushing, cold circulation and long circulation, plant stabilization etc.
Plant normal shutdown &emergency shutdown.

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