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Kushlendra Kushal
Over 14 years of total experience in the industry of which 8 year's industrial experience as Chemical Engineer. This is backed by 6 years of experience of implementation of Intergraph's Plant Design System (PDS) software. The domain of PDS expertise comprises of piping and structural modeling, extraction of GAD's and Isometrics. Also SmartPlant series products, which include SmartPlant P&ID, SmartPlant Review, SmartPlant Explorer, INtools and MARIAN.
Qualifications
Graduate in Chemical Technology from HBTI, Kanpur, India in1992
PG Diploma in Business Management
Skill Profile
* ORACLE: Installation and Database Creation, Using DBA Studio, Database Backup & Restore, Import Data into MS ACCESS & MS EXCEL.
* Intergraph PDS: Equipment Modeling, Piping Modeling, Piping Spec Writing, Customization of Piping Reference Data, Isometric Extraction & Customization, Drawing Manager, Report Manager, Project Administration, RIS Administration & Trouble Shooting
* Intergraph MARIAN: Developing standardization libraries, creation of Commodity group and parts, Developing logic for commodity codes, Specification items and Idents, Extraction of PCD files through MARIAN. Trained on all 4 modules of MARIAN.
* Intergraph SmartPlant P&ID: Installation, Database Creation, Project & Hierarchy Creation, Customization of Catalog, Data Dictionary, Filters, Formats & Rules, Reports generation, Project Administration & Trouble Shooting
* Intergraph INtools: INtools Installation, Project Creation, Database Backup & Restore.
* 3DS Orthogen: Installation, Integration with PDS & Customization.
* Pelican Forge: Installation, Integration with PDS & Customization.
* Intergraph's PDS suite covering 2D & 3D Modules, SmartPlant P&ID, SmartPlant Review, SmartPlant Explorer, MARIAN, 3DS Orthogen, Pelican Forge, Bentley's Microstation
Professional Experience
June '06 – Till date Technip, Abu Dhabi
PDS Administrator
* Working in ADPES Department (Application Development, Projects and Engineering Support), major responsibilities includes set-up and management of PDS projects, preparation of working procedures, training of personal, creation of databases and catalogues, involvement in design reviews of PDS and review reality of PDMS etc.
* Currently handling Marlim Sul Field Development Project, For Petrobras, the Project is workshare PDS Project between Technip, Brazil and Abu Dhabi.
* Currently handling Qatar Gas Development Project, the Project is workshare PDS Project with Chiyoda Technip Joint Venture (CTJV) involving 3 locations
.
Aug '05 – June' 06 Consolidated Contractor's Company (CCC Ltd.) in Oman
PDS System Engineer
CCC construction activities include all civil works, fabrication and installation of piping, structural steel, vessels, erection of equipment and installation of all electrical and instrumentation works.
Worked as PDS Administrator for Petrochemical Refinery Project at Sohar, Oman for which Japan Gas Corporation (JGC) is the LSTK. The Project includes atmospheric distillation unit (116,000 BPSD), RFCC unit, LPG Merox unit, gasoline desulfurization unit, deep desulfurization unit, and offsite/utilities facilities. Scope of work includes As-built updation of 3D model in all disciplines including Piping, Structure and E&I.
* Project Setup, Maintenance and Data Exchange
* Troubleshooting on Isogen Module
* Training on all modules of PDS to PDS Designers.
April '04 – July '05 Norbrook Laboratories Ltd., Newry, Northern Ireland, UK
Project Manager
Norbrook manufactures a comprehensive range of veterinary and medical pharmaceuticals; contract manufactured products and pharmaceutical active ingredients and finished dose forms. It exports to over 110 countries.
Details of experience are described below
* Preparation of PFDs, P&IDs based on Design & Operating Basis Documents
* Selection of Equipment along with Material of Construction for critical Process Steps.
* Preparing Technical and Requirement Specifications for Pumps, Mechanical Seals, Ejectors and Vacuum Pumps, Heat Exchangers, Reactors, Storage Tanks, Filters and Centrifuges, Cooling Towers, Relief valves and Rupture Disks
* Vendor Co-ordination and Development, Cross-discipline / department co-ordination
June '01 – April '04 ROLTA India Limited, New Delhi, India
Sr. Executive – Plant Design Automation Solutions & Services
ROLTA India Limited is an ISO 9001:2000 certified provider of software, hardware, training, support and conversion services headquartered at Mumbai, India.
Details of experience are described below:
Project Experience:
1. Project: Piping Specification Customisation in MARIAN 5.3.3 using Standardization Module
Customer Canadian Natural, Canada through Intergraph, Canada
Responsibility: Technical and Automation Support
Details of Project Experience
* Creation of commodity groups, parts as required by MARIAN.
* Generation of commodity codes, specification items & idents.
* Extraction of PCD files through MARIAN.
* Loading the spec and checking functionality in PDS.
2. Project: Customisation for Intelligent P&IDs on SmartPlant P&ID Platform
Customer Saudi Arabian Industrial Fibers (IBNRUSHD) / Intergraph, Saudi Arabia
Responsibility: Technical and Automation Support
Details of Project Experience
* Created /Customised approx. 150 symbols for P&ID creation.
* Created / Customised approx. 40 labels for P&ID creation.
3. Project: Conversion of dumb Paper P&IDs to SPPIDs
Customer: M/s. SNC, Australia
Responsibility: Technical and Automation Support
Details of Project Experience
* Project administration at Delhi office
* Conversion of 14 P&IDs.
4. Project: Conversion of dumb Paper P&IDs to SPPIDs
Customer: M/s. Engineers India Ltd., New Delhi (KNPC, Saudi Arabia)
Responsibility: Technical and Automation Support
Details of Project Experience
* Provided active support to EIL during execution of Project on SPPID 3.0 platform
* Duration 10 months
* Project Size: 1200 P&IDs.
* Provided training to 3 batches of EIL personnel on Creation of P&ID's and SPPID setup and Customization of Catalog, Data Dictionary, Filters, Formats & Rules, Reports generation, Project Administration
5. Project: PDS Piping Spec Writing
Customer Intergraph, Huntsville, Alabama, USA
Responsibility: Piping Spec Generation
Details of Responsibilities
* Conversion of Engineering Spec into PDS Spec
* Preparing libraries for material description
6. Project: PDS Piping Spec Writing
Customer M/s. Howe Baker, USA
Responsibility: Piping Spec Generation
Details of Responsibilities
* Conversion of Engineering Spec into PDS Spec
* Preparing libraries for material description
* Generation of Commodity codes as per Intergraph logic
7. Project: PDS 3D Customisation
Customer: National Thermal Power Corporation, New Delhi, India
* Validation of 30 Piping Specs.
* Unique Commodity code assignment.
* Customization of Isometric templates
Customer Training
1. Modules - Equipment Modeling, Piping Modeling, Orthographic Drawing Extraction, Isometric Extraction, Spec Writing with PDS3D, Interference Detection, Writing Reports with PDS3D, PDS Administration and SmartPlant Review
Customer - Project Development of India Limited, Noida, India
Duration - 25 days (Oct. – Nov. 2001)
2. Modules - SPPID Drafting, Setup and Customization
Customer - Engineers India Limited, New Delhi, India
Duration - 20 days (Nov. 2002 – Jan. 2003) for 3 batches
3. Modules - PDS EE Raceway Modeling and RDB Customization
Customer - Project Development of India Limited, Noida, India
Duration - 3 days (Feb. 2003)
4. Modules - Pelican Forge (Administration and User)
Customer - Triune Projects Pvt. Ltd., New Delhi, India
Duration - 3 days (March 2003)
5. Modules - SPPID Drafting, Setup and Customization
Customer - Alstom India Projects Limited, New Delhi, India
Duration - 15 days (March 2004)
Technical Product Support
* Engineers India Limited, New Delhi, India
* Alstom India Projects Ltd., New Delhi, India
* Technip KT India Limited, Noida, India
* Bechtel India, Gurgaon, India
* Project Development of India Limited. Noida, India
* Triune Projects Pvt. Ltd., New Delhi, India
Dec 94 – June 01. II. Previous Employers – M/s Japro International Pvt. Limited, Mumbai
1. Project: Agrochemical and Oleochemical Projects
Customer: Nahar Agro-Industries Ltd, Ludhiana, India
2. Project: Castor Oil Hydrogenation Plant
Customer: N.K. Industries Ltd., Ahmedabad, India
3. Project: Palm Oil Extraction and Refining Plant
Customer: Godrej Palm Plantation, Mumbai, India
Responsibility: Generation of Basic Engg. Documents Project Execution and Management
Details of experience are described below:
* Preparation of PFDs, P&IDs based on Design & Operating Basis Documents
* Selection of Equipment along with Material of Construction for critical Process Steps.
* Preparing Technical and Requirement Specifications for Pumps, Mechanical Seals, Ejectors and Vacuum Pumps, Heat Exchangers, Reactors, Storage Tanks, Filters and Centrifuges, Cooling Towers, Thermic Fluid Heating Systems, Relief valves and Rupture Disks
* Floating enquiries, Bid-evaluation and finalisation of orders based on competitive analysis of Vendor Offers.
* Prepare Technical Evaluation of Vendor Documents for Equipments and Bought-out items.
* Review of Fabrication documents of static and rotating equipments based on P&IDs, Piping General Arrangement Diagrams, Piping Isometrics, Equipment Datasheets, Design Standards and verify sanctity of data across all the above documents
* Reviewing Piping General Arrangement Diagrams and Isometrics from Process stand point of view
* Commissioned critical Equipment like 4-stage Vacuum System, Vacuum Pumps, Canned Motor Pump etc.
* Installed and commissioned Fractional Distillation Columns with Structured Packing.
* Plant Commissioning and Optimisation to achieve maximum productivity and Product quality as per Specifications.
* Preparation of Plant Operation Manuals and Training to Plant Personnel to ensure smooth operation of Plant and Critical Equipments
* Carryout Review of Plant Performance and HAZOP studies, make changes in P&IDs and implement them
* Plant Commissioning and Optimisation to achieve maximum productivity and Product quality as per Specifications, products ranging from HCO to 12-HSA and Gl
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