Resume - 10 Years experience as Process Operator in OIL & GAS, PETROCHEMICAL and CRYOGENI...

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Resume #51988

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CAREER PROFILE

* 10 Years experience in OIL & GAS, PETROCHEMICAL and CRYOGENIC plants
* Hands-on experience in Process 0peration and Projects
* Hands- on experience in Operating the Process plant by DCS
* Expertise in providing Technical & engineering supports to process plants.
* Expertise in Process Trouble shooting and resolving operational issues
* Familiar with HAZOP Techniques, HSE, and case studies
* Reading of PFD, P&ID, Erection/installation of Process equipment/piping and plant commissioning
* Experienced in handling marine oil jetty operation
* Experienced in handling Gas distribution network
* Having knowledge of Total Productive Maintenance for Energy Conservation and Safety Management Concepts
* Being a Hardworking and achievement pioneer through Innovative thoughts.
* Operating knowledge of computer- MS Office and Internet related operations.
EXPERIENCE DETAILS

PRESENT KUWAIT OIL COMPANY (KSC) (from MARCH 2005)
Kuwait

Kuwait Oil Company is the leading company having Exploration, Drilling and Production of Oil and Gas within the state of Kuwait,
FORMAL POSITION: Process Operator
Operation and Supervision of Gathering Center and Water Injection Plant in control room, This unit is Automated by Distributed Control System (DCS),DELTA V from EMERSON.
Experienced in handling the following Main components and Major Mechanical equipment that handle the process in Gathering centre and Water treatment unit,

* Incomer Header.
* Separators.
* Desalters.
* Water injection and Disposal operations.
* Crude storage tank.
* Gas handling system.
* Flare system.
* High pressure centrifugal pump.
* Compressors.
* Generators.
* Large and small volume balance tanks.
* Hydromatic deep bed filters.
* F&G and ESD logics.
* Pigging Operations.

PREVIOUS EXPERIENCE (May 2004 to Feb 2005)
REFRIGERATION AND OXYGEN LIMITED
Kuwait
It is one among the leading Cryogenic Plant in Production of Liquid Oxygen, Liquid Nitrogen and Liquid Argon in the state of Kuwait,
FORMAL POSITION: Process Operator
Operation and Supervision of Air separation plant, in Control room Operations. This Unit is been automated by using Distributed Control System (DCS) from ABB Automation and Vantage control system.
Experienced in handling the following Main components and Major Mechanical equipment that handle the process in Cryogenic plant.

* Multistage Centrifugal compressor.
* Air drier.
* Gas booster
* Turbo expanders.
* Cold box unit with distillation column packed with perlite powder
* Plate type heat exchangers.
* Nitrogen gas liquefier.
* Reciprocating compressor operated at 2200PSI.
* Argon skid.
* Coolers.
* Vacuum insulated storage tanks.
* Gas distribution network.

EXPERIENCE IN CRYOGENIC LIQUID MOVEMENT:
Operation Tank Farm for Cryogenic liquid Oxygen.liquid Nitrogen and Argon.Handling loading and unloading operation of cryogenic liquid to mobile tankers.

COMMISSIONING EXPERIENCE
* Having experience in commissioning and pre-commissioning of the Pressure operated Distillation section with cold box.
* Experience and knowledge in pressure testing (Hydro and Pneumatic) for lines and vessels.
* Commissioning of centrifugal compressors. boosters. turbo expanders.
* Instrumentation elements.
* Inspection of equipments and process flow lines meet as per the design before boxing up.

PREVIOUS EXPERIENCE (Dec 1997 to May 2004)
THIRUMALAI CHEMICALS LIMITED
Ranipet,Tamil nadu, India
A leading Petrochemical Industry in India. Having ISO 9002 and ISO 14001, Asia's largest manufacturer of Phthalic Anhydride and Maleic Anhydride and Food Acids
FORMAL POSITION: Production Supervisor
Operation and Supervision in both Field and Control room of Maleic Anhydride Plant. This unit is automated by DCS from YOKOGAWA MICRO XL,
Experienced in handling the following Main components and Major Mechanical equipment that handle the process in Maleic Anhydride unit.
* Reactor: Fixed Bed Catalyst filled Reactor with salt bath cooler.
* Heat Exchanger: Gas Cooler using Boiler feed water with steam Drum, Condenser, coolers. kettle type and internal reboiler.
* Separators: Gas liquid separator. decanter. and Reflux accumulators,
* Distillation column: Azeotropic, Vacuum and Scrubbers.
* Pumps and Compressors: Single stage and Multistage Centrifugal type fluid pump and compressors.Single stage and Multistage reciprocating type pump and compressors.Gear pumps,water ring type vacuum pump.
* Blower: Motor driven and steam driven Blowers.
* Turbine: Extraction cum condensing type Steam Turbine

EXPERIENCE IN OIL MOVEMENT: Operation of Tank Farm of Ortho Xylene, Benzene, H.S. Diesel and Furnace Oil. Having experience in Ship (Tanker) unloading operation of Benzene at New Mangalore Port Trust.

COMMISSIONING EXPERIENCE
* Having experience in commissioning and pre-commissioning of the Atmospheric pressure operating Distillation section. in Expansion project of maleic anhydride plant
* It is an Azeotropic distillation where Maleic anhydride separated from Maleic acid by the use of third component O-Xylene.
* Inspection of trays and its arrangements, following the system cleaning, pressure test and commissioned the system.
* Having the commissioning experience in the other system like crystallizer, filters, pretreatment vessels, flow lines.
* Experienced and knowledge in pressure testing (Hydro and Pneumatic) of lines and vessels.

PREVIOUS EXPERIENCE (Sept 1996 – Aug 1997)
BHORUKA GASES LIMITED
Bangalore,Karnataka,India
It is one among the Bhoruka Group of Companies and also one of the Largest Air Separation Plant in Production of Liquid Oxygen, Liquid Nitrogen and Liquid Argon in South India with Capacity of 120 TPD. It is technically collaborated with Linde, Germany.
FORMAL POSITION: Supervisor Trainee
Operation and Supervision of Air separation plant, in Field and Control room Operations. This Unit is been automated by Distributed Control System (DCS) from YOKOGAWA and Programmable Logic control (PLC) from SIEMENS.
Experienced in handling the following Main components and Major Mechanical equipment that handle the process in Cryogenic plant.

* Multistage Centrifugal compressor.
* Air drier.
* Gas booster
* Turbo expanders.
* Cold box unit with distillation column packed with perlite powder
* Plate type heat exchangers.
* Coolers.
* Vacuum insulated storage tanks.
* Cryogenic pumps.

MY PRIMARY FUNCTION AS FIELD OPERATOR:
To Operate the plant equipment safely and efficiently in accordance with the plant operating procedures and prevailing company rules and regulations.

DUTIES AND RESPONSIBILITIES:
* Following the company health.safety and environment policies.
* Participated in commissioning activities and carrying day to day operation.
* Coordinating with other field operators in day to day duties.
* Participated in development of Operating Procedures,Standard Instructions and technical safety dossier.
* Carrying out the Plant start up activities in accordance with the Operating Procedures.
* Operating Safely and Efficiently all outside machinery and related equipment in a proper manner.
* Performing minor maintenance activities as per agreed procedures.
* Receiving chemicals and preparing chemical addition for the process.
* Carrying out periodical tests and verifying to ensure the process and safety equipment is in good working condition.and Carrying out routine check up on equipments for abnormalities.
* Reporting anomalies,generating work orders and shut down reports.
* To sign work permits following on-going jobs and monitor Contractor activities.Considering the safety regulations and procedures and stop unsafe permits and activities.
* Assisting in troubleshooting and proposing changes to improve the safety and availability of the installations.
* Maintaining proper housekeeping.
* Communicating and following instructions of shift engineer and panel operator and carrying out is instructions efficiently and safely

MY PRIMARY FUNCTION AS PANEL OPERATOR:
To monitor and co-ordinate the day to day operations of the assigned unit in accordance with the company approved Procedures and Instructions in safe and efficient manner by DCS.

DUTIES AND RESPONSIBILITIES:
* Complying with all company Health,Safety and Environmental policies and procedures.
* Monitoring the operational activities of my assigned area, through DCS,and co-ordinating the process activities according to instructions and production requirements.Operation of F&G panel. ESD & level shutdown logic.
* Maintaining Continous contact with the duty Personnel,Informing them the current operating conditions,Laboratory results and action is taken to maintain within the agreed operating parameters.
* Having continuous liaison with the Panel Operators of other areas and co-ordinating them in operations that effect the operation and production or any unit within the plant.and synchronising activities is also done to minimise loss of production.
* Adjusting operating conditions or product flow and allow field operator to isolate
Equipment for maintenance and resume operating condition to normal following of maintenance.
* Keeping myself aware on ongoing maintenance work by reviewing permit to work records and operating logs.
* Co-ordinating with the Maintenance for equipment change-over and instrument loop checking.Endorsing related Permits to work and raising Maintenance work orders as required.
* Developing trends in operating conditions,reporting significant changes and initiating action as required.
* Acting good communication point between Shift Engineer and Field Operators during emergency situations.
* Supporting company Safety,Environment and Quality Policies,Programmes. and
Carrying out the specific duties and responsibilities related to my job as dictated in the Management System Manual,Safety Manual and other related documents.
* Maintaining shift log, initiating emergency procedures as required as per company safety rules and regulations.

FIRE & SAFETY:
* Undergone firefighting training by using various type of fire extinguishers.
* Having the knowledge of wearing personnel protective system & First aid activity.
* Knowledge of issuing work permit and the safety measures.
* Having the awareness of Health, Safety and Environment (HSE).

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