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CONTACT INFORMATION:
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Age & Date of Birth: 41 Yrs / May 09, 1966
Nationality: Indian
Languages Known: English, Tamil & Hindi
Passport Number & Expiry Date: F5470409 & November 15, 2015

QUALIFICATION

Degree: B TECH (CHEMICAL ENGINEERING)
Class & Year of Passing: First Class & 1988
Institution: Coimbatore Institute of Technology
University: Bharathiar University, Coimbatore, India

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CAREER PROFILE

19+ Years experience in OIL & GAS, PETROCHEMICAL and FERTILIZER plants

Exposure in application of simulation packages HYSYS, PRO-II, PIPE PHASE, and ASPEN PLUS & PIPE LOSS

Experience in concept studies & Basic, FEED & Detail engineering for Process plants

Hands-on experience in the areas of PROJECTS, TSS, PROCESS OPERATION, REVAMPING & PLANT COMMSSIONING

Development of H&M Balance, PFD, ELD, UFD, P&ID, PERT chart & Hands- on experience in project feasibility reports. Preparation of Operating Procedures for Process Plant facilities

Expertise in providing Technical & engineering supports to process plants. De-bottlenecking, Trouble shooting and energy conservation measures

Expertise in Process Calculations, Process modeling and Process optimization. Process Calculations for sizing of various rotary/static equipment

Working Knowledge in Thermal design of Heat Transfer equipment

Knowledge in developing Process Data Sheets for various process equipment & Hydraulic calculations for single phase & multi phase fluids

Knowledge in performing adequacy Check for process equipment. Establishing the Relief load for equipment & Pipeline Protection devices

Design standards ASME, TEMA, IS, BS, API, AISI & ASTM etc.

Familiar with HAZOP, HAZID, HAZAN, HSE & QRA Technical audits and case studies. Good Knowledge in Safe Charts and Cause & Effect Diagrams

Project execution / plant commissioning experience with international EPC companies (Fluor - Kuwait, Daelim –Korea, UTI –US, ICB & UDHE – India)

Highly trained and certified quality auditor of ISO 9001-2000 and ISO 14000

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EXPERIENCE PROFILE PRESENT - On Contract Basis (From April 2006)

KUWAIT OIL COMPANY (KSC), Kuwait

Senior Process Engineer – Water Injection Plant (350 MBBWPD)

Execution and supervision of Effluent water Disposal plants (EWDP –I & II) with respect to Plant stability and optimization.

Daily visit to plants and initiate Troubleshooting, De-bottlenecking activities and ensures Trouble free Operation with the Special emphasis on achieving "Zero Water to Pit" and adhere Environment Friendly norms.

Coordinate with the GC's (Total 14 GC) and Tank Farms and Coordinate with the Lab for the chemical optimization.

Review of current Operating Parameters and evaluating all rotary / Static equipment performances especially under & above ground piping, Pig launchers, Pig Receivers, Chemical Injection System, Balance Tanks, Oil Skimming, Filters, Booster & Disposal pumps, Fuel Gas, Flare and well heads and execute corrective actions on daily basis.

Maintaining the company standards in collaboration with HSE within the plants, organizing HSE / Safety Technical Audits, Evacuation Drills etc and implementing safety measures

Reviewing Lab analysis report and coordinating with GCS for effective Oil Skimming. Coordination with Field Development Department / Petroleum Engineers and assessing WELL profiles and plan for corrective measures

Interdepartmental coordination with maintenance, Lab, OTS, Gas Operation, Inspection & Corrosion, Field Development and Major Projects.

Conducting weekly meeting with maintenance and expediting long pending / outstanding issues updated in MMMS.

Initiate and enforce Capacity Utilization, Design verification, Safety, corrosion, erosion, HAZOP/HAZAN studies activities and test runs in side the facilities on continuous basis and execute remedial measures

Liaisons with Contract Service companies (M/s Fluor & Daelim) in connection with EWDP projects in SEK fields. Assessing man power requirement and taking part in recruitment. Imparting training to plant staff on safety, Process Operation and Process Control, Work Permits etc

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PREVIOUS (May 1997 to April 2006)

MADRAS FERTILIZERS LIMITED, Manali, Chennai, India- 600 068

Manager – Technical & Engineering Services (Nov 2005 to April 08, 2006)

Planning, cost estimation, cost analysis, tender documents and negotiations

Technical/commercial bids evaluations, constructions and commissioning activities

Design adequacy checks, process/piping calculations, equipment/piping specifications

Manager – Urea Plant (Feb 2004 – Nov 2005)

Execution and Supervision of Urea Plant (1475 MTPD - UTI Process)

Process Operations, Process Control & Process modifications

Troubleshooting, Energy audits, Capacity Utilization, Design, Safety, Corrosion/Erosion monitoring, startup/shutdown and annual turn around activities

HAZOP/HAZAN studies, quality, quantity, wastage controls Plant maintenance, Procurement, Inspection, Planning, Projects, Case studies

Imparting training to plant staff on safety, Process Operation AND Process Control

Additional Manager – Technical Services (May 2000 - Feb 2004)

Technical and Engineering assistance to Urea and NPK plants

Process Calculations, Process optimization, De-bottlenecking & Trouble-shootings

Process efficiency checks, Sizing and resizing of process equipment / piping

Shell & Tube Heat Recycle Reactor, Absorber, Stripper, Heat Exchangers, HP Compressor, HP Pumps, Fans and Blowers performance evaluation & monitoring

H & M, PFD, ELD, UFD, P&ID and data sheets review and preparation

Reengineering, Redesign, Design adequacy checks and Technical audits

Feasibility studies, Cost analysis and Annual Turn around activities

Process upset equipment failures and break down analysis and Remedial measures
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PREVIOUS (Sep 88 to May 1997)

HINDUSTAN ORGANIC CHEMICALS LTD, Rasayani, Maharashtra, India

Assistant Manager – Projects (Jan 1995 – May 1997)

Execution and Supervision of Expansion Projects (Acetaldehyde / Formaldehyde, Nitro Benzene and Aniline Plants)

Techno-commercial evaluation - Cost analysis - Tender reports/Operating manuals

Projects schedules, Procurements, Development of PFD, P&ID, PERT charts

Erection / installation of Process equipment/piping and plant commissioning

Assistant Manager - Production (May 1994 – Jan 1995)

Execution and Supervision of Sulfuric Acid, Acetaldehyde / Formaldehyde, Acetanilide, Nitro Benzene, Aniline and M-Nitro Chloro Benzene Plants

Process Engineer – Sulfuric Acid Plant (Sep 1988 – May 1994)

Execution and Supervision of Sulfuric Acid Plant with respect to Process Operations

Process Control & Process modifications, Troubleshooting, and Environment protection

Coordination with Service Departments in day-to-day maintenance activities

Imparting training on safety, Process Operation and Process Control to plant staff

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TRAININGS & SEMINARS

HAZOP/HAZAN studies in Chemical Process Industries

DCS & Process Control in Chemical Process Industries

Costing and cost control in Fertilizer Industries

Project feasibility studies and execution of Projects

Pre-commissioning and Commissioning of Process Plants

Aspen plus and Pipe loss process simulation packages

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Brief Description
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