CONTACT INFORMATION:
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Age & Date of Birth: 41 Yrs / May 09, 1966
Nationality: Indian
Languages Known: English, Tamil & Hindi
Passport Number & Expiry Date: F5470409 & November 15, 2015
QUALIFICATION
Degree: B TECH (CHEMICAL ENGINEERING)
Class & Year of Passing: First Class & 1988
Institution: Coimbatore Institute of Technology
University: Bharathiar University, Coimbatore, India
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CAREER PROFILE
19+ Years experience in OIL & GAS, PETROCHEMICAL and FERTILIZER plants
Exposure in application of simulation packages HYSYS, PRO-II, PIPE PHASE, and ASPEN PLUS & PIPE LOSS
Experience in concept studies & Basic, FEED & Detail engineering for Process plants
Hands-on experience in the areas of PROJECTS, TSS, PROCESS OPERATION, REVAMPING & PLANT COMMSSIONING
Development of H&M Balance, PFD, ELD, UFD, P&ID, PERT chart & Hands- on experience in project feasibility reports. Preparation of Operating Procedures for Process Plant facilities
Expertise in providing Technical & engineering supports to process plants. De-bottlenecking, Trouble shooting and energy conservation measures
Expertise in Process Calculations, Process modeling and Process optimization. Process Calculations for sizing of various rotary/static equipment
Working Knowledge in Thermal design of Heat Transfer equipment
Knowledge in developing Process Data Sheets for various process equipment & Hydraulic calculations for single phase & multi phase fluids
Knowledge in performing adequacy Check for process equipment. Establishing the Relief load for equipment & Pipeline Protection devices
Design standards ASME, TEMA, IS, BS, API, AISI & ASTM etc.
Familiar with HAZOP, HAZID, HAZAN, HSE & QRA Technical audits and case studies. Good Knowledge in Safe Charts and Cause & Effect Diagrams
Project execution / plant commissioning experience with international EPC companies (Fluor - Kuwait, Daelim –Korea, UTI –US, ICB & UDHE – India)
Highly trained and certified quality auditor of ISO 9001-2000 and ISO 14000
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EXPERIENCE PROFILE PRESENT - On Contract Basis (From April 2006)
KUWAIT OIL COMPANY (KSC), Kuwait
Senior Process Engineer – Water Injection Plant (350 MBBWPD)
Execution and supervision of Effluent water Disposal plants (EWDP –I & II) with respect to Plant stability and optimization.
Daily visit to plants and initiate Troubleshooting, De-bottlenecking activities and ensures Trouble free Operation with the Special emphasis on achieving "Zero Water to Pit" and adhere Environment Friendly norms.
Coordinate with the GC's (Total 14 GC) and Tank Farms and Coordinate with the Lab for the chemical optimization.
Review of current Operating Parameters and evaluating all rotary / Static equipment performances especially under & above ground piping, Pig launchers, Pig Receivers, Chemical Injection System, Balance Tanks, Oil Skimming, Filters, Booster & Disposal pumps, Fuel Gas, Flare and well heads and execute corrective actions on daily basis.
Maintaining the company standards in collaboration with HSE within the plants, organizing HSE / Safety Technical Audits, Evacuation Drills etc and implementing safety measures
Reviewing Lab analysis report and coordinating with GCS for effective Oil Skimming. Coordination with Field Development Department / Petroleum Engineers and assessing WELL profiles and plan for corrective measures
Interdepartmental coordination with maintenance, Lab, OTS, Gas Operation, Inspection & Corrosion, Field Development and Major Projects.
Conducting weekly meeting with maintenance and expediting long pending / outstanding issues updated in MMMS.
Initiate and enforce Capacity Utilization, Design verification, Safety, corrosion, erosion, HAZOP/HAZAN studies activities and test runs in side the facilities on continuous basis and execute remedial measures
Liaisons with Contract Service companies (M/s Fluor & Daelim) in connection with EWDP projects in SEK fields. Assessing man power requirement and taking part in recruitment. Imparting training to plant staff on safety, Process Operation and Process Control, Work Permits etc
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PREVIOUS (May 1997 to April 2006)
MADRAS FERTILIZERS LIMITED, Manali, Chennai, India- 600 068
Manager – Technical & Engineering Services (Nov 2005 to April 08, 2006)
Planning, cost estimation, cost analysis, tender documents and negotiations
Technical/commercial bids evaluations, constructions and commissioning activities
Design adequacy checks, process/piping calculations, equipment/piping specifications
Manager – Urea Plant (Feb 2004 – Nov 2005)
Execution and Supervision of Urea Plant (1475 MTPD - UTI Process)
Process Operations, Process Control & Process modifications
Troubleshooting, Energy audits, Capacity Utilization, Design, Safety, Corrosion/Erosion monitoring, startup/shutdown and annual turn around activities
HAZOP/HAZAN studies, quality, quantity, wastage controls Plant maintenance, Procurement, Inspection, Planning, Projects, Case studies
Imparting training to plant staff on safety, Process Operation AND Process Control
Additional Manager – Technical Services (May 2000 - Feb 2004)
Technical and Engineering assistance to Urea and NPK plants
Process Calculations, Process optimization, De-bottlenecking & Trouble-shootings
Process efficiency checks, Sizing and resizing of process equipment / piping
Shell & Tube Heat Recycle Reactor, Absorber, Stripper, Heat Exchangers, HP Compressor, HP Pumps, Fans and Blowers performance evaluation & monitoring
H & M, PFD, ELD, UFD, P&ID and data sheets review and preparation
Reengineering, Redesign, Design adequacy checks and Technical audits
Feasibility studies, Cost analysis and Annual Turn around activities
Process upset equipment failures and break down analysis and Remedial measures
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PREVIOUS (Sep 88 to May 1997)
HINDUSTAN ORGANIC CHEMICALS LTD, Rasayani, Maharashtra, India
Assistant Manager – Projects (Jan 1995 – May 1997)
Execution and Supervision of Expansion Projects (Acetaldehyde / Formaldehyde, Nitro Benzene and Aniline Plants)
Techno-commercial evaluation - Cost analysis - Tender reports/Operating manuals
Projects schedules, Procurements, Development of PFD, P&ID, PERT charts
Erection / installation of Process equipment/piping and plant commissioning
Assistant Manager - Production (May 1994 – Jan 1995)
Execution and Supervision of Sulfuric Acid, Acetaldehyde / Formaldehyde, Acetanilide, Nitro Benzene, Aniline and M-Nitro Chloro Benzene Plants
Process Engineer – Sulfuric Acid Plant (Sep 1988 – May 1994)
Execution and Supervision of Sulfuric Acid Plant with respect to Process Operations
Process Control & Process modifications, Troubleshooting, and Environment protection
Coordination with Service Departments in day-to-day maintenance activities
Imparting training on safety, Process Operation and Process Control to plant staff
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TRAININGS & SEMINARS
HAZOP/HAZAN studies in Chemical Process Industries
DCS & Process Control in Chemical Process Industries
Costing and cost control in Fertilizer Industries
Project feasibility studies and execution of Projects
Pre-commissioning and Commissioning of Process Plants
Aspen plus and Pipe loss process simulation packages
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