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Professional Qualification: Bachelor Degree in Chemical
Engineering (B.Tech)
AC Collage of Technology,(1972-1977)
Madras University, India

AREA OF INTEREST

COMMISSIONING, OPERATION, PROCESS ENGINEER - UTILITIES (HIGH PRESSURE BOILERS, RO PLANT, MSF UNITS' DEMINERALIZATION, WASTE WATER TREATMENT PLANTS, INERTGAS GENERATION PLANT, SEAWATER COOLING WATER SYSTEM, CHILLED WATER SYSTEM AND ELECTROCHLORINATION PLANT)

KEY PROFESSIONAL SKILLS

Over 25 years of experience in Commissioning, Operation of Utilities in Oil/Gas, Petrochemical, Power, EPC Projects.

Technical knowledge and broad progressive-work experience in commissioning including preparation of commissioning plans, scheduling the work and managing activities, development of commissioning and start-up manuals and associated method statements. Initial start-up and operation activities. An extensive knowledge of precedents in the start-up and operations areas, principles and practices of related areas

Knowledge of engineering systems and calculations, applications of both engineering and start-up methods, coupled with knowledge of computer applications related to the close out and resolution of engineering problems.

Input and participate in Quality, Safety and Technical Audits and Reviews.

Interface between Design, Construction, Operator and other integrity groups.

Perform work in line with the project procedures, specifications, performance standards and legislation requirements. Define and update the Turnover and test system packages. Produce method statements, work instructions and routines where required.

Liaise and monitor Mechanical Completion activities and to review completed Mechanical Completion Packages to ensure that requirements are fulfilled. Implement and test commissionable systems according to Commissioning Acceptance Test requirements.

Manage in-house and contract resources associated with Commissioning.
Monitor/Assist in Vendor activities where required.
Timely completion of commissioning and Turnover to the Start-up and Operations Groups.

Coordinating the execution of turn over activities, ensuring the necessary assistance to the Construction Site Manager for any work to be carried out.
Coordinating with Operating personnel for systems, punch outs, and turnovers.
Issuing periodic progress reports regarding the turn over activities.

Process design and detailed engineering of Water treatment plants (Demineralization, RO), Waste water treatment system. Preparation of flow diagrams, Equipment sizing and specifications, Develops material and equipment specs. Familiar with Piping (AFT), Hysys soft wares.

Operation and performance evaluation of RO Plants and MSF (Performance ratio and Calculation of Fouling Factor of Brine heater), Package RO units. Conversant with membrane projection program provided by TRISEP (TROI), FILMTEC (ROSA) and HYDRANAUTICS for selection of their membranes and sizing of the units.

Quality control and monitoring of Boiler Feed water chemical injection, Chemical Cleaning, Wet / Dry Preservation of Boilers as per VGB Guidelines. Inspection of internals etc of Boilers, Potable water, Demineralized water, Effluent Treatment Plants and Stack Monitoring System. Control and Monitoring of discharges to comply with Local Environmental Regulations.

Having Knowledge and familiarity with Integrated Commissioning And Progress System (ICAPS©) tools for pre commissioning and Commissioning activities developed by OPERCOM™ methodology and MAXIMO/CMMS (Computerized maintenance management system)

EXPERIENCE

Period From Apr 07 to Till Date

Employer Dodsal Engineering and Construction Pte limited
CCWP-II Project, Raslaffan Industrial City,
PO Box 60842, Al-Khor, State of Qatar.

Project Common Cooling Water Project Phase II Project
Qatar Petroleum, Ras Laffan Industrial City
State Qatar of

Position Commissioning Manager (Operation & Maintenance)

Project Detail

Common Seawater Cooling Water Supply facility to Qatar Power, Ras Gas, Qatar Gas located in Ras Laffan Industrial City

-Sea Water Intake Basin with Mechanical Cleaning equipments viz., with Bar Screens and Drum Screens with Scrappers and Spray water system to handle 950000 m3/hr by EIMCO, UK.
-18 Nos of Vertical Mixed flow pumps of 43500 m3/hr, 48 mwc, 7.5 MW each by EBARA HITACHI, Japan
-6 Trains of 250 m3/hr seawater inflow, 460 kg Cl2/hr Electro Chlorination with by SEVEREN TRENT DE NORA, Italy
-Central Control Room with EMERSON DELTA V DCS Control,
-Other utilities viz Closed Cooling Water, Emergency Diesel Generator & Instrument air Package.

Infrastructure facility - Camp to accommodate 6000 persons

-Potable Water Supply System, Fire Protection and Fire Water System
-Waste Water Treatment Plant 2200 m3/day with MBBR technology by ANOX CALDNES, Norway.

Responsibilities

Pre Commissioning and Commissioning of all the installed facilities with punch list clearance.
Initial Operation and Maintenance of the Plant for one year after Performance Test
Implementation of SAP PM as follows
Populate SAP PM with design and vendor supplied data, viz., Spare parts inter changeability Record (SPIR) to correlate maintenance tasks in SAP to facilitate work execution.
To create functional locations, characteristics, equipment, construction types, bills of material, maintenance plans & items, task lists and PRTs in excel for loading into SAP PM.
To ensure changes to maintenance plans are integrated into existing plans and that the resulting generated workload is reasonably balanced. To ensure compliance with client codes, standards and conventions.

Period From 2005 to 2007

Employer M/S Doosan Heavy Industries &
Construction Companylimited
PO Box 174, PC 321 Al Tareef,
Sohar, Sultanate of Oman

Project Sohar Power and Desalination Project
Sohar Power Company

Position Chief Chemical Engineer

Project Detail

3 no's of Gas Turbines of each 120 MW, Model 94.2v supplied by Siemens, 1 no Steam turbine-condensing / extraction type of 220 MW supplied by Siemens (V94.2), 3 no's of HRSG (Heat Recovery Steam Generator) of 300 TPH, 88 bar and 540 degree oC, 4 MSF units of 8.25 MIGD each supplied by Doosan Heavy Industries, Remineralization Plant (33 MIGD) supplied by M/S Metito, Demineralization Plant of 200 m3/hr capacity, Balance of plants consisting of Air supply package, Fuel Gas/Fuel Oil supply system and Seawater Supply System and Emergency Diesel Generator (6 MW)

Responsibilities

-Commissioning of MSF units (4 units of 8.25 MIGD each), Monitoring of Lab Analysis of different streams and adjustment of plant parameters.

-Calculation of MSF Units Performance Ratio, Fouling Factor of Brine heater, distillate quality etc and maintenance of records, Boiler wet/dry preservation, MSF preservation, Acid cleaning of MSF, Preparation of Inspection Report, Actual Chemical consumption verification with existing online instrumentation facilities and calibration of the same with coordination with I & C department.

-Commissioning of Remineralization Plant (33 MIGD), Verification of Limestone Consumption, Corrosion Inhibitor and Fluoride Dosing quantities, Chemical Inventory control, Quality control of Potable water as per Omani Standards.

-Commissioning of Sampling system for Boiler feed Water, steam and blow down water quality monitoring, Setting up Laboratory facility with various Analytical Instruments, Commissioning of Waste Water Treatment Plant Operation and monitoring of final treated effluent quality, CCCW quality monitoring and chemical consumption Verification as per design.

Period From 2003 to 2005

Employer M/S Sogex Oman Co.LLC
PO Box 3363, Fujairah, UAE.
Project Fujairah Water and Power Project (FWPP)
Fujairah, United Arab Emirates.

Position Desalination Engineer / Chief Chemist

Project Detail

4 Gas Turbines of each 106 MW supplied by GE Technologies, 2 Steam turbines of 120 MW each supplied by Siemens, 4 no's of HRSG (Heat Recovery Steam Generator) of 380 TPH, 70 bar and 537degree oC, 5 MSF Units of 12.5 MIGD each supplied by Doosan Heavy Industries, Revere Osmosis Plant of 37.5 MIGD supplied by M/S Ondeo Degremont, Potable Water Treatment Plant (100 MIGD), CO2 Plant of 500 kgs/hr. 3 Units of Electro chlorination plant of 80 M3/ hr Seawater flow with production of 144 kg/hr available Chlorine, Sanitary Waste Water Treatment Plant of 150 M3/day Capacity.

Responsibilities

-Monitoring performance of Seawater intake facility with a capacity of 150000 m3/hr consisting of 5 Sets of Bar Screens with revolving Rakes, Traveling Band screens, Stop gates, Spray water pumps etc.,
-Monitoring Hypochlorite Dosing facility which includes Seawater Electrolyzers of Seaclor systems by Severn Trent De Nora consisting of 3 units Skids of 80 m3/hr each, 1.8 kg Chlorine/m3, 144 kg/hr Available Chlorine each consisting Each unit consists of 4 Electrolyzers connected in electric series to matching rectifier unit
-Monitoring of process parameters in MSF units (5 units of 12.5 MIGD each), Monitoring of Lab Analysis of different streams and adjustment of plant parameters, Calculation of Performance Ratio of MSF Units, Fouling Factor of Brine heater, distillate quality etc, MSF preservation, Acid cleaning of MSF, Preparation of Inspection Report, Actual Chemical consumption verification with existing online instrumentation facilities and calibration of the same with coordination with I & C department.
-Monitoring of performance of Potable Water Plant, CO2 Chemical consumption and verification, Inventory control, Quality control as per Abu Dhabi Water Regulation Authorities,
-Boiler Water quality monitoring, Boiler wet/dry preservation, Stack flue gas monitoring, Effluent discharge quality monitoring and records, Sewage Treatment Plant Operation and monitoring of final treated water quality, CCCW quality monitoring and chemical consumption and inventory for all these plants.
-Supervision of bulk chemicals requirement and Inventory, monitoring of Electro chlorination Plant Electrolyzers performance and routine Acid Cleaning.
-Monitoring of Process parameters and control of SWRO Plant of 37.5 MIGD (170000 M3/Day) supplied by M/S Ondeo Degremont. Adjustment of dosing chemicals in pretreatment, Performance Calculation by Normalization of permeate flow, TDS and Pressure drop etc with the help of Membrane Maintenance Program, Calculation of Chemical Consumption, and Membrane Preservation as per vendor recommendation.

Period From 1996 to 2001

Employer Quality Water Management System private limited,Chennai, Tamilnadu,
India,

Position Technical Manager

Projects Water and Waste Water Treatment Turnkey projects and O&M Contracts at various locations in India
Responsibilities

Responsible for process selection of Water and Waste Water Treatment schemes, process design of Demineralization plants, RO plants, Sanitary wastewater treatment plants, Supervision of detailed engineering, erection, commissioning and handover of the plants after achieving the guarantee parameters as per bid specification.

During tendering stage, reviewing of enquiry documentation from client together with Scope of Work. Raising queries where there was lack of clarity, interfaced with other disciplines to ensure integration of activities and finally provided Process inputs during bid preparation.

On award of projects performed as under.

Developed drawings and documented to ensure all deliverables are accounted for per enquiry document.
Developed Process Design Basis based on scope of work, subsequent client's clarifications and site visits.
Performed Process calculation/simulation and developed Heat & Mass Balance as required.
Performed Equipment/Instrument sizing calculations.
Prepared Process Flow Diagrams, P&IDs, Process data sheets, and other Process deliverables.
Prepared Operating Manual and provide support during commissioning and performance run.
Coordinated with the Drafting Office Coordinator for the checking and issuing of drawings.
Planned HAZOP and other safety studies provided process input and participated in studies.
Provided input for the development of the Planning Package and project progress reporting.
Monitored and Controlled man-hours to ensure that the job was finished within budgeted man-hours.
Received "as built" information from the Project Management Team, reviewed content and, if satisfied, passed on to drafting for production of drawings.

Few Projects executed from concepts to Commissioning

-1100 m3/day textile dying waste water treatment plant
-300 m3/day tertiary treatment RO Plant
-400 m3/day Tertiary treatment by RO
-2 x 300 m3/day sanitary waster water treatment plants
-6000 m3/day Acid waste water Neutralization plant

Other specific assignments handled

-Operation and maintenance contract of 1 MGD SWRO and 4 no's of 300 m3/day Brackish water RO Plants, Seawater intake pumping, Filtration and Chlorine generation for Tamilnadu water and drainage board, constructed by M/S BHEL. India.
-Consultancy for revamping of effluent treatment plant of M/S Thai Baroda Industries limited, Thailand for their Nylon Cord unit
-Supervision of Laboratory activities viz, regular analysis of water and waste water samples and pilot studies on waste water.

Period From 1989 to 1996

Employer Quality Engineers, Chennai, India

Position Senior Project Engineer

Responsibilities

Execution and commissioning of package Water Treatment Plants viz., Filters, Demineralizers, Dealkalizers, Softeners, Dosing systems, Hydro pneumatic pressure booster system, and Package RO units for drinking water with online UV/Ozonizers for mineral water manufacturers. Analysis of water samples of clients for proposals.

Period From 1983 to 1988

Employer Yanbu Petromin Refinery (YPR)
Yanbu, Kingdom of Saudi Arabia,

Position Operation Technician

Responsibilities

-Involved in Pre commissioning and commissioning of Boilers supplied by Mitsubishi, Japan (3 no's of VU60 Type, 68 TPH, 10.5 kg/cm3g, and natural gas/fuel oil firing).

-Startup/Shutdowns, Routine operation of soot blowers monitoring of chemical preparation, chemical injection for boilers.

-Seawater cooling water system, Gas chlorination, Chiller units and closed cooling water system. Air package units. Fuel oil storage and forwarding systems.

-Operation of Back pressure Turbines, Pumps and blowers,

-Commissioning of Sewage Treatment Plant (75 m3/day capacity using activated sludge process with extended aeration using fine bubble ceramic diffusers.

-Adjustment of Chemical Dosing as per laboratory analysis report

-Operation of the plant through mimic panel equipped with electronic controllers supplied by Yokogawa, Foxboro.

Period From 1978 to 1983

Employer Southern Petrochemical Industries
Corporation Ltd., (SPIC LTD.,)
Tuticorin, Tamilnadu, India.

Position Assistant Operation Engineer
Urea & Utilities

Responsibilities

-Responsible for startup/shutdown and shift operation of Urea plant of 1600 TPD capacity supplied by M/S Toyo Engineering Corporation, Japan, using Mitsui Toatsui total recycle 'C' improved process. The plant consists very high capacity (30000 NM3/hr) and high pressure CO2 Reciprocating compressors, Back Pressure Steam Turbine, Ammonia / carbomate pumps, distillation column, high pressure (250 barg) titanium lined reactor, absorber, Vacuum crystalization, prilling tower, fluidizing cooler etc.,

-Operation and control of Boilers of VU60 Type 85 TPH and 45 barg pressure, Fuel Oil firing, supplied by M/S BHEL, India, Chemical Dosing and control.

-Operation of Demineralization plant of two stream of 250 m3/hr capacity each consisting of Cationic exchanger, CO2 Degassing Tower, Anionic exchanger and Mixed bed polishing unit for reduction of Silica and Conductivity

-Supervision of Analysis of Raw Water Quality, Demineralised water and polished water for high pressure boilers, Boiler feed water, Super heated steam and Saturated steam quality monitoring and control.

Personal Profile
Date of Birth: 11th October, 1954
Nationality: Indian
Marital status: Married and having 2 Daughters

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