Resume - 12 yrs Exp in Chemical industry. Good financial accumen, Management graduate fro...

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Resume #6322

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Profile Summary:
I have over 12 years of work experience in Chemical manufacturing industry in various strategic operational & Technical position. My work profile has the sound backing of excellent educational background. I am a Chemical Engineer + ICWA + LLB. In order to enhance my ability to contribute further in industry I have recently completed my Masters in Management from Asian Institute of Management, Philippines. (June 2003 to May 2004)
Asian Institute of Management, Philippines is one of the leading Management Institute from Asia. Master of Management is a one year full time residential course in General management, strategic management and Leadership skills. It is for middle level managers to take on higher responsibility in the Industry.. This course is rated as No. 1 in Asia in Executive MBA by Asia week
In my last assignment I was the Plant Manager with Rashtriya Chemicals & Fertilizers Ltd, (RCF) with responsibility for Production Management, Inventory Management Production Optimization and Cost Control.

Experience Profile:

* Rashtriya Chemicals And Fertilizers Limited. Nov.1991 to May 2003
Plant Manager - Ammonia Plant (April 2000 to May 2003)
RCF is a largest fertilizer manufacturer in India with sales turn over Rs. 2500 Cr. The Ammonia plant (2 x1600 MTPD) is a biggest Ammonia producing unit in the Asia-pacific region. It is a gas and naphtha mixed feed plant with a technology from Haldor Topsoe, Denmark.
I have joined RCFL as a Management Trainee & grew up to Plant Manager's Position. In my tenure with RCFL as a Plant Manager I was responsible for Man Management, Production Management, Inventory Management, Production Optimization and Cost Control. During my tenure as a Plant Manager we could reduce the energy by 15 %
Highlights:
* Managed major plant and staff with accountability for operations, maintenance, costs and performance. (Assets of Rs. 900 CRORES (USD 180 Million) and 336 staff.)
* Executed Technical/Energy audits and evaluated operational performance. Technical audit was the first concise effort in the plant History. Energy audit was a learning experience to every body (including me) changing mindset about common practices. Recommendations led to cost reduction and manpower improvement programs.
* Evaluated viability of major capital projects (Leading to cost saving) which were approved constructed and successfully run. Actively participated in de-bottlenecking of Ammonia Plants (From 1350 MTPD to 1600 MTPD) and commissioning of NFSS (Naphtha Feed Supplementary Scheme)
* being a member of plant Safety Committee I was successful to create safety awareness among my sub-ordinates and operating staff.
* Developed quality groups, Prepared and Published Technical wall magazine "QUEST" for 4 years. This has proved to be extremely useful to every person appearing for departmental interview. I tried to define cost benefit analysis of every activity in the plant thereby generating cost consciousness among operating staff. I prepared a simulation model showing effect of various action on the end cost of the product. This helped in optimizing cost of product at different set of conditions.
* Facilitated various Quality Circles in Ammonia Plant. Encouraged Q.C. members to give various recommendations. Took personal initiative to get these suggestions implemented.
Responsibility:
* Daily/monthly Production planning / production Management Cost Control inventory management.
* Responsible for employee's knowledge enrichment program.
* Responsible for driving the house keeping initiatives as a part of ISO 14001
* Responsible for process Optimization.
* Responsible for start-up/shutdown activities.
* Responsible for driving technical competencies development for employees.
* Co-ordination with other departments for day-to-day, annual (preventive and predictive) maintenance activities.
* External communication with external agencies like MPCB, MSEB, GAIL, and ONGC.

Rashtriya Chemicals And Fertilizers„« Limited.
Asst Plant Manager ¡V Apr- 96 to Apr-00
Junior Engineer ¡VNov- 91 to Apr-96

QUALIFICATION
* BE (Chem.) FIRST CLASS& HONS (Mumbai University) ¡V July 1991
* ICWA (Cost and Works Accountancy) from ICWAI, Calcutta. Dec - 1997
* L.L.B. degree from Mumbai University - May -97
* Master of Management One Year course on Business Leadership & strategic Management at Asian Institute of Management, Philippines. (Major in Finance, Project Management and Negotiation Skills) May-04

Project At AIM, Philippines:
As a part of AIM Project, I have formulated a Corporate Strategy for Rohm and Haas, Philippines Inc. It is a subsidiary of Rohm and Haas a specialty materials company, with annual sales revenue of more than US$ 6.4billion.
Based on my recommendations for Long term strategy RHPI top management has decided to explore the possibility of expansion of plant capacity and change of Location. As per their request I coordinated the activities of the executive committees formed for this purpose and came out with a Business plan for next 10 years.
During this exercise I did benchmarking with the competitors detailed financial analysis, variance analysis of various parameters, tried to standardize the parameters at a set of conditions, sales projections, evaluation of various project options and finally project profitability analysis. This was really good experience working with a team of top executives from a multinational company for last one year.
After coming back to India in June 2004 I have taken up small assignments to suggest process improvement based on lean manufacturing concept to some chemical companies.

SOCIAL ACTIVITIES:
conducted more than 100 Career counseling program during the period 1992-2000.
As a part of Master of Management program, I took a Leadership walk about project "Teaching effective methods in Math "to 375 Math Teachers in Manila Philippines. I taught them various methods I am using for speed computatations I won Dean's award for Best Walk about of the Year for this project.

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