Resume - Chemical Engineer with 7+ years of experience and possessing commendable skills ...

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Resume #63618

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CORE SKILLS

* Well versed in DCS panel and field operations
* Handling hazardous chemicals like TEAL, Hydrogen, Ethylene etc
* Handling emergencies with great efficiency
* Operation & stabilization in Basell's Polyethylene Swing (LLDPE & HDPE) plant
* Operating Tata Honeywell GUS and Yokogava
* Commissioning and operation of Nitration plant
* Handling high pressure, vacuum distillation processes
* Conversant with exchangers and pumps used in process industries
* Operation of Pumps / Compressors / Pneumatic Conveying Systems
* Gas & Liquid Phase Reactors/ Distillation & Absorption Columns / Extruder
* Strong communication skills
* Highly innovative, hard working and enthusiastic

PROFESSIONAL EXPERIENCE

HALDIA PETROCHEMICAL LTD, WEST BENGAL, INDIA
Deputy Manager: AUG 2005 till date

Overview: Haldia Petrochemicals Ltd. is a Rs. 5170 Crores (USD 1.2 Billion) Company integrated petrochemical complex situated in Port City, Haldia, Eastern India. It comprises 420 KTPA Naphtha Cracker Unit, 260 KTPA LLDPE/HDPE Swing Plant, 210 KTPA PP Plant, 200 KTPA HDPE Plant, 110 KTPA Benzene, 75 KTPA Butadiene Plant, Integrated Off-Site Utilities Plant and Captive Power Plant

Job Profile:
* Operation & stabilization in Basell's Polyethylene Swing (LLDPE & HDPE) plant
* Ensure compliance of EODs, standard operating procedures, periodical analysis/regeneration schedules of drying unit beds and critical equipment checklists
* Monitoring product quality in coordination with QA, QC and ARDC
* Modification of additivation recipe in extrusion by maintaining pellet quality
* Minimizing losses and optimize the consumption of Utility, Catalyst, Chemicals and Additives
* DCS panel and field operations
* Achieving the targeted production with the design specification norms
* Operation of Pumps, Compressors (Centrifugal & Positive Displacement), Gas & Liquid Phase Reactors, Distillation & Absorption Columns, Extruder, and Pneumatic Conveying System
* Coordination with quality control dept for consistent quality product
* Liaison with the service dept for predictive, preventive & breakdown maintenance and condition monitoring

Achievements:
* Achieved drastic reduction of downtime and OG (Off Grade) production during family change over from conventional LLDPE to HDPE
* Modified operating procedure reducing tripping of Extruder due to low flow of pellet conveying water while pump change over
* Actively involved in start up, stable operation and safe shutdown of LLDPE plant
* Ensured safe operation of the plant by successfully controlling gas and liquid phase reaction, trouble shooting of process problems, taking corrective measures & handling emergencies

NIRMA LTD
Production Engineer: Oct 2004 – Aug 2005
Overview: A US 290 Million business conglomerate's latest venture commissioned as a fast track grass-root Petrochemical complex with complete utilities.The plant having capacity to produce 65000M TPA of N-Paraffin & 75000 TPA LAB

Job Profile:
* Worked as Production Engineer for Front End section consisting of Prefractionation,Union Fining & Hydrogen Plant
* Worked on TATA HONEYWEL (TDS 3000) DCS
* Control of high pressure reaction, vacuum distillation
* Monitored shift activities and maintaining process parameters to get quality product
* Coordinated with various departments for smoother plant operation

AARTI INDUSTRIES LTD
Shift Engineer: Oct 2000 - Oct2004

Overview: The group is having a turnover of around 500crores and is an ISO- 9001-2000 & 14001-1996 certified organization, leading manufacturers of Nitrobenzene, Nitrochlorobenzene & Aromatic Amines

Job Profile:
* Pre-commissioning activities for Nitration plant
* Operation & stabilization of vaccum Distillation system
* Study of P & ID and data sheets
* Involved in start up and safe shut down activities

Achievements:

* Independently handling continuous Nitration, Di-nitration, Crystallisation
* Fully conversant in DCS - YOKOGAWA (Centum-3000) for continuous Nitration, Crystallisation &
Distillation Sections

EDUCATION

B.Tech in Chemical Engineering from Govt. Engg. College(Thrissur), Calicut University, Kerala in 2000

PROJECT UNDERTAKEN

De-bottlenecking of Naptha stabilizer column at Kochi Refineries Ltd., Ernakulam. This envisages de-bottlenecking of Distillation Column for increased feed rate and also revamp the re-boiling section, which will derive to have a more efficient operation

SKILL TRAINING

* QES (Quality Education System) for implementation of TQM (Total Quality Management)
* 5-S training and its successful implementation
* Communications skills program
* Fire fighting and first Aid in chemical industries
* MS Word, Excel
* C Language, Fortran 77

PERSONAL PARTICULARS

Date of Birth: 1st Nov 1978
Marital Status: Married.
Languages: English, Hindi, Malayalam

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