Resume - Control-Room Panel operation involving, supervision of continuous operations and...

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Resume #64050

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Seeking assignments in Production Management, Commissioning, Operations Management in the oil & Gas Plant Operations and Petrochemical industry.

Synopsis

- A result oriented professional with significant experience & expertise in process control operations of petrochemical production facilities, Oil & Gas using DCS (Distributed Control System).
- Planning & execution of projects for set up, expansion, business process re-engineering, development of PFD, P&ID's, debottlenecking studies, troubleshooting, unit optimization and HAZOP reviews for operation support.
- Experience in commissioning of New Gas control station with new DCS automation (Honeywell C-200) for Margham Dubai Establishment (Dubai Supply Authority) for the operation for controlling the distribution networks of Natural Gas to customers (Dubai Electricity and water authority, Dugas, Dubal) controlling total energy supply to Dubai, UAE.
- Experience in commissioning of rail rack unloading & fully automated loading facilities for different grades of HSD & MS products for multipurpose chemical terminal of Reliance Industries Ltd at Kanpur.
- Experience in suggesting and implementing recycling of the anion unit effluent of Water Treatment plant for the production of Milk of lime, which saved 120 M3 of water per day.
- Identified the moisture pick up reasons in distillation column and provided NRV's at vacuum pump to avoid backing of seal liquid.
- Expertise in maintaining documents pertaining to specification of raw materials, products under ISO 9001: 2000 14001 requirements.

Areas of Expertise

Production & Process control Management
- Control-Room Panel operation involving, supervision of continuous operations and experience in monitoring and control Operations involving production using DCS (Distributed control systems),SCADA(Supervisory control and data acquisition) of various systems like Yokogawa CentumXL, FOXBORO I/A series, ABB Symphony systems and pneumatic systems on site for the production facilities of Oil & Gas, petrochemical products, Oil Terminal and presently using DCS-Honeywell Experion C-200 in Gas control station controlling the Pressure & Flow parameters of the Dubai Gas distribution networks of Natural Gas from suppliers and to the customers (Dubai Electricity and water authority) ensuring the safe operation and reliability of gas supply under economic conditions.
- Held responsibility for effective and efficient day-to-day operations of Terminal Automation system by Continuous monitoring of Automated Tanker loading and unloading operations, product transfers through pipelines and between Tanks and monitoring and maintaining the quality of the products, from control room with FOXBORO I/A series DCS System and maintenance of stock & inventory in SAP (S&D) and reports to HO and interfacing with retail outlets and schedule center for maintaining the supply chain and downstream sale of products(HSD BSII,HSD BSIII,MS BSII,MS BSIII).
- Controlling & monitoring of Operations involving production in petrochemical plants with a capacity of 12,000 TPA of propylene oxide, propylene glycol plant, propylene glycol mono methyl ether plants independently through DCS (Distributed control systems) Yokogawa CentumXL.
- Directs the repairs of maintains of a wide variety of electrical, electronic, instrument and HVAC equipment and gas metering controls.
- Participating in production review meetings for tracking progress & de-bottlenecking & implementation of QA / QC procedures for products as per norms and standards.
- To follow up functioning of advanced process control modules implemented for maintaining steady plant operating conditions and optimum product yields.

Operations Management

- Communicates with the suppliers¡¦ control room regarding gas availability, quality and measurement and maintenance schedule, and with the customers¡¦ control room regarding scheduled maintenance and other activities on the metering, pipeline
- Prepare daily operations reports and trends for the Operations Supervisor. Oversees and ensures integrity of billing data on a daily basis and informs supervisor of any irregularities. Prepares daily and monthly management reports of major equipment performance, Gas sales, calculated data, activities and events
- Supervision and inspection of annual shutdown jobs like Acid washing, pneumatic and hydraulic testing of heat exchangers & Acid washing, pneumatic and vacuum testing of columns.
- Plan & implement preventive & predictive maintenance schedules for improving the overall reliability and safety of plant, personnel and production processes.
- Continuous operation and trouble shooting of Boiler plant, Milk of lime plant, Water treatment plant, WWTP and Refrigeration plant.
- Handled propylene oxide, ethylene oxide and LPG bullets with associated Loading/unloading compressors (Corken, U.S.A) and pumps with dedicated chilling plant.
- Plant set up, expansion, modernization & commissioning of equipment.
- To recommend plant change development, plant redesign, scouting and feasibility studies, new bases of designs, development of plant simulation models.
- Monitor, maintain the reliability, control and ensure the safe operations of the electrical system in the plant and in the substation.

Safety Management

- Prepare work permits for routine and non-routine maintenance/repair work, decommissioning/ commissioning of machinery and equipment. Includes equipment preparation instructions and safety precautions to be taken.
- To carry out Risk Assessment & HAZOP studies with safety personnel, for critical activities such as plant modifications, start up and shutdown procedures.
- Handles emergency situations and follow up emergency plans as per the procedures. Assesses and initiates emergency action plan in the event of a serious incident, and acts as Incident controller in the event of any emergency until supervisor arrives.
- Assumes complete responsibility for site security and safety outside normal working hours.
- Ensure that subordinate staffs are knowledgeable and compliant with safety management systems and policies / regulations and with security policies / regulations as well as ensuring that subordinate staffs are knowledgeable.
- Operate staff participates productively in Safety Meetings, Safety Inspections etc and are available to attend scheduled safety training.
- React effectively to normalize unsafe conditions and during safety incidents (effective crisis management).

Work Experience

Since May¡¦06 with Margham Dubai Establishment (Dubai) as Lead Gas Control Station Controller, as rotational staff (28-28) work-off days (On-Shore).

Noteworthy Accomplishments

Commissioning of New Gas control station with new DCS automation (Honeywell C-200) for Margham Dubai Establishment (Dubai Supply Authority) for the operation for controlling the distribution networks of NG to customers (Dubai Electricity and water authority, Dugas, Dubal, etc,.) in Dubai, UAE

Since Jun¡¦05 to May¡¦06 with Reliance Industries Ltd as Asst.Manager and functioned as Control room
In-charge.

Noteworthy Accomplishments

- Responsible for effective and efficient day-to-day operations of Terminal Automation system by Continuous monitoring of Automated Tank loading and unloading operations, product transfers through pipelines and between Tanks and monitoring and maintaining the quality parameters of the products, from control room with FOXBORO I/A series DCS System and maintenance of stock & inventory in SAP (S&D) and reports to HO and interfacing with retail outlets and schedule center for maintaining the supply chain and downstream sale of products(HSD BSII,HSD BSIII,MS BSII,MS BSIII)
- Involved in commissioning of rail rack unloading & fully automated loading facilities for different grades of HSD & MS products for multipurpose chemical terminal and implementation of Terminal Automation system (INVENSIS India Ltd) and SAP(S&D) implemented by SAP AG, for Automatic road tanker loading and Rail unloading facilities which handles a capacity of oil products of 30,000 metric cube at MCT Kanpur.

Since Aug¡¦95 to May¡¦05 with Manali Petrochemicals Ltd., as Production Operator for 6 yrs & production engineer for 4 yrs.

Noteworthy Accomplishments:
- Controlling & monitoring production in petrochemical plants with a capacity of 12,000 TPA of propylene oxide, propylene glycol plant, propylene glycol mono methyl ether plants independently through DCS (Distributed control systems) Yokogawa CentumXL.
- Erection and commissioning of off-shore refrigerated storage facilities (2 bullets x 135mt) for Propylene at Manali Petro Chemical Ltd., Propylene importation Terminal, Cuddalore Port, Tamil Nadu.
- Involved in commissioning of propylene glycol monomethyl either plant

Knowledge Purview

Propylene oxide Plant: Production operation using DCS, which Consists of chlorohydrins reactor with thermosyphon heat effects, liquid ring rotary compressors, saponification and distillation sections. Well conversant in operations and trouble shooting of Ejector Packages, Horizontal and thermosyphon reboilers and CSTR.

Propylene glycol Plant: Production operation using DCS, for the Plant capacity of 8000 TPA of propylene glycol consisting of triple effect evaporators under vacuum and vacuum distillation columns for monopropylene glycol and dipropylene glycol sections. Well conversant in operations and trouble shooting vacuum packages, horizontal and thermosyphon reboilers, valve tray distillation, gas stripping and PFR.

Propylene Glycol Monomethyl Ether Plant (PGMME): Production operation using DCS, for the Plant consisting of production capacity of 40 tons per day of PGMME used an ingredient in paint manufacture, using Vacuum distillation columns as separation units and tubular reactors for the complete reaction of methanol and propylene oxide, which are the Raw Materials.

Equipments Handled: Includes the efficient operations of a wide variety of Pumps, Compressors (Reciprocating, Screw & centrifugal), Heat Exchangers, High pressure Reactors (Tubular and CSTR), Distillation columns (Vacuum), Triple Effect Evaporators (Vacuum), Absorbers & Stripping Columns and Instruments consisting of modules like Cascade, split range controllers for control valves.

Off Shore Experience: Mid Sea unloading of Propylene& LPG Cargo for ship to Barges. This operation was successfully launched by M/s. Manali Petro Chemical Ltd., for the first time in India. Transfer of Cargo Barges to shore bullets using compressors (Corken, U.S.A) and refrigerating.

Safety and Fire Systems: Handing of fire fighting systems like fire extinguishers, fire hydrants and Automatic sprinkler system and had gone training in fire fighting. Safety handling procedures of equipment to maintenance, including Maintenance of documents pertaining to LOCKOUT and TAGOUT, PMS CHARTS, BLIND LISTS and WORK PERMITS in compliance with SHELL safety Management systems.

Computer Skills: Expert in MS Office Tools-Excel, Word & Creation of Reports and spread sheets for presentations. Programming languages such as Basic,¡¦C¡¦-programming.

Training¡¦s

- In plant Training Course in Chemfab Alkalis Ltd., Pondicherry (6 Months)
- Basic Engineering Training in Southern Petrochemical Industries Corporation Ltd (Spic), Tuticorin, from Dec 1995 to April 1996.
- Course on quality system awareness and implementation on ISO 9001, conducted by Manali Petro Chemical Ltd., Chennai
- Course on ISO 14001 on implementing environmental protection and awareness conducted by Manali Petro Chemical Ltd.
- Course and training program on Industrial safety conducted by Inspector of Factories, Govt. of Tamil Nadu.
- Training on 3 tier SHELL Safety Management systems, Case & procedures by SHELL Oil sponsored by Reliance Industries Ltd.
- First Aid training given by St.Jhons Ambulance Lucknow, India sponsored by Reliance Industries Ltd and a certified first aider now.
- DCS-Honeywell C-200 Graphics and Control builder and Operations Training conducted by Honeywell Automation College, Abudhabi, UAE.

Academic Credentials
B.Tech (PT) Chemical Engineering Alagappa College of Technology Oct 2003

Diploma in Chemical Technology Institute of Chemical Technology April 1995

Diploma in Chemical Process Annamalai University May 1996.
Instrumentation and control (DCPIC)

Personal Details

Date of Birth: 13.06.1975
Nationality: Indian
Marital Status: Married

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