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Seeking Middle Level Assignments in Utility department Operation,
Maintenance and Project Execution

APERCU: A competent professional with nearly 17 years of qualitative & rich experience in Utility Management, Utility Plant Operations, Maintenance Operations and Project Execution. Presently working with Philips Carbon Black Limited as Assistant Manager. Heading the Utility department which includes Gas fired Boiler, Demineralised water treatment plant, Reverse Osmosis Plant, Cooling Towers and Air cooled condenser. A keen communicator with the ability to relate to people across all hierarchical levels in the organisation. Posses strong organisational skills as well as excellent problem resolution abilities.

CAREER SCAN

Philips Carbon Black Limited Assistant Manager since Aug¡¦04

Key Responsibilities:

Utility Plant Operations
„Ã Supervising the operation and maintenance of 65TPH/75 BAR Pressure WHRSG Boiler (Gas/Oil fired) through DCS which is supplying high quality steam to 12 MW steam Turbine.
„Ã Handling the installation and operations of Boilers, Generators, and Auxiliary Equipment etc. in Utility department.
„Ã Supervising the Operation and maintenance of RO/DM Plant & MEE
„Ã Monitoring and maintaining the all water parameters within specified limit and take necessary step to ensure the production of high quality steam.
„Ã Implementing Operational Budgets, Work Instructions and Standard Operating Procedures.

Maintenance Management
„Ã Implementing plans & schedules for Maintenance Operations and Annual Turn Around with focus on optimum utilisation of manpower and material.
„Ã Managing the functions of troubleshooting and preventive / breakdown maintenance of boilers, turbines, generators, auxiliary equipment etc. so as to reduce downtime to minimum.

Project Execution
„Ã Supervising site execution activities involving erection & commissioning of machines, equipment and utilities on the Shop floor.
„Ã Monitoring activities of personnel towards ensuring adherence to safety norms.
„Ã Deploying review systems to ensure execution of projects on time and as per budgeted parameters.

Significant Highlights:
„Ã Played a key role in the installation, erection & commissioning of the following machines and equipment:
„Ã 12MW Plant which comprises 60TPH Gas fired Boiler (TSPL MAKE), 12 MW Bleed cum condensing Steam Turbine (TRIVENI MAKE), Air cooled Condenser and RO/DM Plant.
„Ã Boiler cold start-up done by using CBFS instead of LDO thereby saving substantial amount to the company.

Continental Carbon India Ltd Executive Utility department Apr¡¦91-Aug¡¦04

Joined as Officer in April¡¦91 and later promoted to Executive Utility department in April¡¦98

Key Responsibilities

Utility Plant Operations
„Ã Supervising the operation and maintenance of 35TPH/45 bar pressure WHRSG (Gas/Oil fired) boiler through DCS which is supplying high quality steam to 4.4 MW Steam Turbine.
„Ã Handling the installation and operations of Boilers, Generators, and Auxiliary Equipment etc. in utility plants.
„Ã Supervising the operation and maintenance of RO/DM Plant, ETP Plant and Cooling Towers.
„Ã Monitoring and maintaining all water parameters within specified limit and taking necessary step to ensure the production of high quality steam.
„Ã Implementing Operational Budgets, Work Instructions and Standard Operating Procedures.

Maintenance Management
„Ã Implementing plans & schedules for Maintenance Operations and Annual Turn Arounds with focus on optimum utilisation of manpower and material.
„Ã Managing the functions of troubleshooting and preventive / breakdown maintenance of boilers, turbines, generators, auxiliary equipment etc. so as to reduce downtime to minimum.

Significant Highlights:
„Ã Played a key role in the installation, erection & commissioning of the following machines and equipment:
„Ã 4.4MW Power Plant which includes 35TPH Gas fired Boiler, 4.4MW steam condensing Turbine,
„Ã DM Plant and ETP Plant.
„Ã Increasing the OBR of DM Plant by modification and by changing the regeneration procedure of DM Plant.
„Ã Modifying and revamping Boiler including replacement of Stem drum and super heater area for capacity enhancement within a record period of time (45 days project was completed within a time period of 26 days)

ACHIEVEMENTS
„Ã Worked as a team leader for the successful certification of CDM (Phillips Carbon Black Ltd is the first carbon black industry in the world that got this certification.)
„Ã Achieving highest Plant service factor i.e. 97.44%
„Ã Increasing the efficiency of DM Plant by trying innovative methods for cost saving.
„Ã Worked on the energy conservation in the Power Plant.
„Ã Reducing the down time of the plant by implementing various preventive maintenance techniques.
„Ã Successfully implementation of SAP/ERP system within the stipulated time.
„Ã Modification of Power plant within a record period of time thereby reducing substantial financial loss to company.
„Ã Worked as a lead auditor for the implementation of ISO certification of the Plant.
„Ã Implementation of SAP/ERP system of Phillips Carbon Black Limited Power Plant,
„Ã Making budgetary requirement and commendably run the plant within the budget allocation.
„Ã Preparation of Business Score Card and successfully achieved the goals set by the management.
„Ã Indigenously designed and installed DM Plant of 20M3 capacity at Continental Carbon India Ltd there by saving substantial amount for project execution.

COMPUTER SKILLS
„Ã Good working knowledge of MS Office, MS Word, MS Excel, Front page 2000 & MS Power point
„Ã Efficient in Internet Surfing, advanced Internet Applications.
„Ã Sound knowledge of SAP-ERP R3 and BASE ERP System

ACADEMIA
1988 Bachelor of Science from Calicut University, Kerala
1995 Diploma in Mechanical Engineering from IME, Mumbai
1998 1st Class Boiler Competency Certificate

PERSONAL DOSSIER
Date of Birth: 30th May 1968
Martial Status: Married
Visa Details: Yet to be awarded a visa
Driving License: Four wheeler Indian driving license
Linguistic Abilities: Hindi, English and Malayalam

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