Resume - I have high experience as production supervision at manufacture plants.

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Resume #66710

CONTACT INFORMATION:
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Objective:
Seeking a challenging and rewarding position in a reputable company which offers diverse job responsibilities where I can fully utilize both my technical and managerial abilities & to be a key person among stakeholders and where my analytical, interpersonal, organizational, problem solving skills can be further developed.
Education:

 Bachelor of Engineering: Zagazig University in Cairo, Egypt (May, 82)
 Major: Electrical Engineering. Specialization: Telecommunication, Electronic
 Thanawyia Amma, Shobra secondary School, Egypt, 1977

Work Experience:

1-Chevron Global Lubricants, Supply Chain, Egypt
Production & Maintenance and HSE Supervisor (1March 2000 till date)
As Production supervisor:
Prepare production plans and ensure their timely execution to meet S&M's lubricants demand as per
SLA
1. Develop and direct plan to increase production rate
2. Develop, implement and maintain procedures, checklist and work instructions of entire filling operations
3. Liaises with S&M for lubricants identity, brand related products launches, campaigns and promotions
4. Responsible to ensure quality, quantity through stringent quality checks and regular quality inspections
5. Ensure traceability of all filled products as per ISO 9001-2000 guidelines and CVX standards.
6. Execute the daily production plan to meet the sales & market requirement in due time
7. Issue sub-daily production plan to both shifts to handle the priorities.
8. Follow up the execution of production plan.
9. Follow up the productivity of production lines to ensure best utilization of machines.
10. Align and follow up the labour productivity.
11. Perform all reports required from blending and filling area which reflect all productivity activities on monthly bases.
12. Issue tools to control the filling rejected product.
13. Control the consumption of raw materials.
14. Control the flushing process to optimize the flushing quantities.
15. Control the filling samples to minimize the failed sample.
16. Control the uncompleted, single product transfer process.
17. Control the used drums to define the best method for refilling it.
18. Plan and direct production (Blending & Filling) activities of lubricants to meet customers' requirements. Develop effective long and short term production plans, scheduling and controlling of products blended as per service level agreement with Sales & Marketing to fulfil all local, export & marines demands On Time In Full while adopting best practices in Inventory Management
As Maintenance Supervisor:
1. Monitor business unit KPIs to ensure business plan targets are met through proper tracking.
2. Plan Capital expenditure to close identified Operational gaps. Identify and implement programs and upgrades to enhance/protect the value of the assets.
3. Responsible for overall management of projects from conception to completion. Preparing project schedules and monitoring projects with respect to Cost, Time over-runs and Quality Compliance.

4. Developing predictive maintenance program to rotating equipment (Pumps, compressors).
5. Developing and managing spare parts store.
6. Developing specific maintenance strategies to ensure that maintenance expenditure is directed at maximising availability and minimising costs consistent with a long term sustainable operation.
7. Responsible for successfully running the Preventive Maintenance Program at the plant (Tanks, Pipelines, valves, boilers, compressors, forklifts, filling lines……etc with a focus on achieving the highest levels of equipments' availability at optimum cost.
8. Manages any of maintenance-related outsource contracts, vendors, contractors, and service providers & ensure timely renewal of all service agreements to assure smooth operation
9. Monitor asset and equipment performance evaluate equipment failures, and other reliability related incidents and develop & implement remedial actions and strategies to improve equipment reliability
10. Ensure adequate availability of spare parts by proactive inventory management and ordering through Coordination with procurement department.
11. Liaises with various government departments for annual inspection, certification & operating licence renewal (i.e. Boilers, Scale Weight….etc)
12. Managing detailed calibration plan for all equipment (Internal & External) to ensure timely calibration of tanks, kettles, temperature indicators, mass flow meters…etc
13. Provide technical consultation and prepares special studies on Operational and Maintenance problems and concerns as required by management.
As HSE Supervisor:
1. Develop and coordinate plant Safety Program.
2. Review Operations and Maintenance safety procedures, develop and recommend improved procedures as necessary.
3. Represent the plant in investigating plant and near misses incidents.
4. Maintain all safety performance records and statistics.
5. Review proposals and designs for new installations to determine that these installations can be operated and maintained efficiently, safely and economically.
6. To promote the Chevron Supply chain Egypt HSE Policy and HSE Management System and in particular providing a quality HSSE advisory service to all staff.
7. To participate in the preparation, audit, review and update of HSS and E procedures and documents within the Chevron Supply chain Egypt HSSE Management System, and initiate written HSSE instructions for use by all personnel.
8. Ensure and record the satisfactory close-out of all outstanding HSE remedial actions.
9. To apply and promote the concepts and techniques of risk minimization, such as hazard and risk analyses.
10. Review and assess risks to personnel, the environment and the Company's assets and either eliminate then or take the necessary measures to reduce them to as low as reasonably practicable.
11. Verify that the safety and contingency system is implemented at all over the plant and report any deviations to supply chain Manager.-
Achievements:
As Production Supervisor:
As plant team number participated in executing Supply Chain tools:
1-Service level agreement SLA.
2-Inventory controls management system.
3-Transportation control management system.
4-Complexity Product Management System.
5- OPEX control management system.
As production succeed to execute the following:
1-Develop control tool to reduce rejected product.
2-Develop control tool to reduce non-conformance product within standard rate.
3-Develop control tool to monitor productivity day to day.
4-Increase the productivity of the plant by 22 %.
5-Reduce correction rate to 1.5%.
6-Reduced number of back orders by 2% and finished goods inventories by 35% in the last 6 months.

As Maintenance Supervisor:
Succeed to execute the following:
1-Installation two filling lines with their accessories.
2-Installation two labelling machines with their accessories.
3-Installation ventilation system for lab.(LE200,000)
4-Upgrading the existing receiving lines to optimizing receiving base oil.
5-Upgrading the existing fire frighten system.( LE 200,000)
6-Upgrading smoke detectors network and add new system for filling and warehouse.( LE 150,000)
7-Fabrication & installation four additive tanks with Capacities 2X100 TM & 2X50 TM (LE 2,500,000)
8-Upgrading Electrical Fire Fighting pump.
9-Established Overall Equipment Efficiency tools. OEE.
10-Raised plant utilization by 22%, by re-engineering the processes & focus on key problems areas.

As HSE Supervisor:
Succeed to execute the following programs:
1-Contractor Safety Management.
2-Safe Work Practices.
3-Loss Prevention System.
4-Spill Prevention System.
5-Waste Management.
6-Field risk assessment.
7-Plant certified ISO 14001 & OSHA 18001
2-Halliburton Global Energy, Egypt
LWD Maintenance Engineer (1 March 1998 05 till March 2000)
1. Ensure LWD satisfactory per Halliburton Maintenance standard.
2. Calibrate gamma, resistivity tools to ensure it is comply with Halliburton Standard.
3. Check & prepare the unit before and after job.
4. Check & calibrate MOP.
5. Ensure the integrity for electronic boards for CWR tools.
6. Ensure the integrity for electronic boards for direction tools.
7. Ensure the integrity for electronic boards for density tools.
3-Nile shoe company, Egypt
Maintenance Assistant manger (1 September 1984 till March 1998)
1. Responsible for successfully running the Preventive Maintenance Program at the plant with a focus on achieving the highest levels of equipments' availability at optimum cost.
2. Manages any of maintenance-related outsource contracts, vendors, contractors, and service providers & ensure timely renewal of all service agreements to assure smooth operation
3. Monitor asset and equipment performance evaluate equipment failures, and other reliability related incidents and develop & implement remedial actions and strategies to improve equipment reliability
4. Ensure adequate availability of spare parts by proactive inventory management and ordering through Coordination with procurement department.
5. Liaises with various government departments for annual inspection, certification & operating licence renewal (i.e. Boilers, Scale Weight….etc).
Courses and Trainings:
1. Solving problem.
2. Supervisor Essential.
3. Building Successful Team.
4. Leading Effective Teams.
5. Appling Leader Ship Basic.
6. Achieving Personal Goal.
7. Creating Strong Leadership Team.
8. Create a Clear Vision of Team Success.
9. Achieving Personal Goal.
10. Motivating Employees.
11. Providing Effective feedback.
12. Reinforcement Based Leadership
13. Management Negativity people.
14. Developing Strategic Plan.
15. Business Effective Writing.
16. Maintenance Management (Scheduling & Planning)
17. Control Systems & Equipments.
18. Tim Management.
19. Negations skill.
20. Driving retention.
21. Environmental Register ISO 14001 (How to do it, the components, the measurements)
22. OHSAS 18001: Implementer/Lead Auditor 5 Days Awareness Training
23. Emergency Response Planning
24. Management Of Change.
25. Defensive Driving Course
26. First Aid & CPR.
27. Contractor Safety Management.
28. Operation Excellence.
29. Loss Prevention System.
30. Risk Assessment tools.
31. Safe Work Practice.
32. Waste Management.
33. Work at height.
34. Hot Work.
35. Work Permit.
36. Confine space.
37. Spill prevention.
38. Modern Methods in implementing industrial safety at work.
39. LWD outline course.
40. Mud Operating Pulse MOP.

Personal skills:

Computer: Proficient user of Microsoft Office Applications: Outlook, Word, Excel and PowerPoint
Great Plan System
Language: Arabic: Mother tongue
English: Very good in written and spoken

Personal data:
Date Of birth: August, 4th - 1959
Place of birth: Cairo
Nationality: Egyptian
Status: Married

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Brief Description

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I have high experience as production supervision at manufacture plants.

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