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Resume #67885
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ASPIRATION: Seeking middle to senior level assignments in Project Management, Plant Operations & Maintenance, Installation & Commissioning and Quality Management with a reputed organisation.
PROFESSIONAL PROFILE
Over 10 years with Mining and metals conglomerate Vedanta Resources Plc. a diversified and integrated FTSE 250 metals and mining group, experience in Project Management, Operations & Maintenance, Installation & Commissioning and Quality Assurance
Currently associated with Vedanta's Zambia operations, Konkola Copper Mines Plc. on a Global Leadership Program with an assignment of improving the productivity at metallurgical plant Tailings leach plant
Prior to this working as Head- Mechanical Engineering Service at Sterlite Copper smelter and sulphuric acid plant,
Hands on experience in handling the complete project operations entailing planning, resource utilization, maintenance & manpower management. Proven ability in swift ramp of the projects within scheduled time, cost & quality parameters.
Managed a wide spectrum of machinery, equipment & utilities; while curtailing the operational costs & expenses
Adept at installation and commissioning operations with demonstrated abilities in working on initiatives, thereby bringing down plant breakdown & achieving annual costs savings.
Familiar with world class Quality, Safety and Environment Management systems like OSHAS, ISO 14001 and ISO 2001.
An effective communicator with excellent relationship management skills and strong analytical, problem solving & organizational abilities
ORGANISATIONAL EXPERIENCE
April¡¦2007- Till date
Project Engineer, GLP, Konkola Copper Mines Plc.
Vedanta has started a Global Leadership Program, under which on selection criteria people are screened for Vedanta's global units¡¦ secondment,
Working on project of:
Improving the plant efficiency and recovery by looking into the role of solid liquid separation by means of Horizontal Belt filters and their rehabilitation, and feasibility of other long term dewatering solutions
Overall productivity improvement program implementation in-charge:
At KCM, working along with Mckinsey team for improving the production efficiency in terms of production numbers and cost of production.
Involved in Material Reclamation from the Dams using High Pressured Water Guns, thickening, Filtration, Leaching, Concentration and Purification in Solvent Extraction Plant, Lime Slaking and Tailings (Residue) Neutralization and Electro winning in the Tank houses
Identified and carried plant investigations on Technical problems and laboratory and plant test work for improving plant efficiency and operations.
Directed investigations into Technical and operating problems in order to recommend action and where appropriate adopt new Scientific Techniques and Technology.
Some of the new projects identified:
Acid dilution in Leach pachukas
Inter-stage Mixing between counter current decantation circuit
Reclaimed tailings thickening
Improving the plant availability and reliability by means of introducing new maintenance strategy; Training of workforce, condition monitoring contract, Functional criticality analysis for equipments
Jun¡¦97- April¡¦2007. Sterlite Industries India Ltd, a part of VEDANTA RESOURCE PLC.
Vedanta's unit at Sterlite, Tuticorin includes a 4LTPA copper smelter, off -gas Sulphuric acid plant Copper refinery and Copper Cathode Rod plant and 600 TPD Phosphoric acid plant
Career Path
Jun¡¦97 to Nov¡¦99 Graduate Engineer Trainee (Phosphoric Acid Plant)
Nov¡¦99 to Apr¡¦01 Project Engineer, (Phosphoric Acid Plant)
Apr¡¦01 to Mar¡¦03 Senior Engineer, Maintenance division (Smelter)
Apr¡¦03 to Dec¡¦05 Associate Manager Grade M5, Maintenance division (Smelter)
Dec¡¦05 to April¡¦2007 Manager Grade M4, Head Mechanical ES (Smelter and SAP & ETP)
KEY RESPONSIBILITIES HANDLED
Project Planning and Execution
„Ã Planning, scoping, estimation, tracking & implementation of project plans within preset budgets and deadlines.
„Ã Coordinating projects for the set up facilities with accounta bility for strategic utilization & deployment of available resources to achieve organizational objectives.
„Ã Preparing budgets and planning funds for diverse operations, ensuring adherence to the allotted budgets.
„Ã Preparing periodic MIS reports to facilitate decision making by top management
Plant Operations
„Ã Overseeing plant operations encompassing material planning & store, R&M and utility budgeting and other allied functions for accomplishment of overall business targets.
„Ã Handling plant operations including safe start-up, operation and shutdown of plant, trouble shooting and routine maintenance during shifts.
„Ã Developing new process concepts and SOPs/SMPs for production optimization yield improvement as well as handling quality initiatives etc.
„Ã Liaising with Government authorities for obtaining necessary approvals and clearances.
„Ã Establishing quality standards, implementing stringent quality control systems to enhance quality and reduce rejection level.
Operations & Maintenance
„Ã Planning and effecting preventive/ predictive/ breakdown maintenance schedules of various machineries and equipments in the plant to increase machine up time/ reliability
„Ã Proactively identify areas of obstruction/ breakdowns and take steps to rectify the equipments through application of trouble shooting tools.
„Ã Executing cost saving and energy saving techniques/ measures and modifications to achieve substantial reduction in O&M expenditures and work within the budget.
„Ã Coordinating material/ spare parts planning related activities encompassing identification of vendors, requirement specification & offer evaluation.
Installation & Commissioning
„Ã Handling installation and commissioning of plants as well as handling facilities for completion of projects in stipulated time/cost parameters.
„Ã Undertaking up gradation, renovation & modification job of the existing machinery, equipment and manufacturing facilities of the plant.
„Ã Reviewing plant layout & carrying out inspection tests for determining the effectiveness of the equipments/ plants.
Quality/ Safety
„Ã Maintaining quality standards, ensuring stringent adherence to quality standards, norms & practices, identifying gaps & taking corrective / preventive action
„Ã Ensuring strict adherence to OHSAS 18001 systems & procedures.
„Ã Charting several safety measures for minimizing occurrence of accidents, fires, calamities; conducting investigations for determining the cause of industrial accidents.
Team Management
„Ã Leading, motivating and training the employees to improve their operational efficiency.
„Ã Organizing training internal/external programmes based on the training need analysis to elevate the skills & productivity of employees.
„Ã Mentoring and motivating the employees to increase their operational efficiency
Noteworthy Credits
„Ã Instrumental in devising maintenance strategies for asset efficiency optimization and reliability to meet the production targets.
„Ã Actively involved in handling the Maintenance of the following o Copper smelter (ISA SMELT Technology) and Sulphuric acid plant (Chemetics Technology) equipments and further improvement projects to increase the availability and reliability.
o Various equipments viz feeding conveyors, Rotary Holding and shaft furnaces, Pierce Smith converters, Twin casting system, 80 MT EOT cranes, Compressors, Pumps.
o Waste Heat recovery boiler (45 TPH, 64 Bar) including DM water plant, super heater system, Dearetors and evaporators.
o Alkali scrubbing units and effluent treatment plant.
„Ã Pivotal in successfully executing the following improvement projects for de-bottlenecking and reducing the mean time between failures o Casting rate improvement o Converter campaign life between cold repairs o Lance life improvement o Introduction of drop chute system etc.
„Ã Fundamental in handling the following activities o Business Plan - Road Mapping for the FY, Cost control in Revenue & Capital expenditures.
o Formulation of Maintenance procedures, planning & scheduling, check listing, Documentation.
o Equipment vibration analysis and Signature reading.
„Ã Played a key role in successful execution, installation & commissioning of the following o 350 TPD Phosphoric Acid Plant working on HDH processes Technology by Hydro Agri England o 3 LTPA Copper smelter with bench marking in fast ramp up to full capacity.
„Ã Significant contribution in implementing the following o Various new technologies viz SAP R/3, Advanced Process Control and Plant Maintenance information system software to increase the productivity o RHF Bypass arrangement to avoid the total production stoppage o TQM on reducing inventories of Engineering spares.
o In-house design for ISA Furnace modification and implementation to increase the Production targets.
„Ã Recognized by top management for excellent performances and bagged several awards, promotions and opportunity for growths
„Ã Selected in Business leadership Group(BLG) and Global Leadership program(GLP)
PROFESSIONAL CREDENTIALS
„Ã B.E (Mechanical) from M.B.M.Engineering College, Jodhpur in 1997 with 68.7%.
„Ã Management development Program (1 month-full time) from IIT Mumbai School of Management in 2005
TRAININGS ATTENDED
At Mount ISA Mines, Australia for ISASMELT Technology for duration of one week.
„Ã Training in Computer usage - MS Office and Advanced Excel.
„Ã Power User training for SAP R/3 Plant maintenance module.
„Ã Training on Safety & Environmental aspects & fire fighting in an industry.
„Ã Energy conservation by CII, Coimbatore.
„à ¡* Bearings & lubrication¡¨ by CMTD - Chennai.
„Ã ISO and IQRS awareness & Training Program at Tuticorin.
KNOWLEDGE PURVIEW
„Ã Quality systems, EMPs, OHMPs and 5s
„Ã SAP R/3 Maintenance Module
„Ã Risk Matrix, Hazop Study.
„Ã Condition Monitoring and Signature analysis of equipment
„Ã Alloy welding like P11 & P 22 materials and formulation WPS.
„Ã Material management systems
„Ã MS Project- for the all Planning activities.
„Ã Windows based utilities like, Power point, MS - Excel, Word etc.
COMPUTER PROFICIENCY
„Ã Working knowledge in SAP R/3 environment and MIMS Ellipse
„Ã Operating Systems: Windows 95/98
„Ã Software & Tools: MS Access, little conversant with MS Project and AutoCAD
PERSONAL DETAILS
Date of Birth: 21st March, 1974
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