Resume - QS/ISO 9000, FMEA/ Control Plan/PPAP

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Resume #69762

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PROFILE

* QS/ISO 9000, FMEA/ Control Plan/PPAP
* APQP/TQM/ Lean Manufacturing, Statistical Process Control
* Customer Quality/Supplier Quality, Design Of Experiment (DOE)
* Streamlined 8D Problem solving, Supplier Development/Assessment
* Welding Equipment-Submerged Arc, CO2 and Flash Butt Welding/ Heat Treatment.
* Control charts Gauge R&R, Cause and Effect Diagrams, Value Engineering/Analysis
* Managed Automotive O.E.M Manufacturing/Stamping, Assembly Lines
* Exposures to Press Tool and Die, Reaction Injection Molding and SMC process
* Computer Skills: MPACT, Mini Tab, Windows 95, Microsoft Word and Excel, LAN environment

WORK HISTORY

Sept 2001- Present STA (Supplier Quality Engineer)
Ford Motor Company
Dearborn, MI

* Supplier Assesment, Resourcing, APQP, Launch Readiness/Process Review of
Automotive Suppliers
* Contributed for launch of new vehicle programs,
* Performed Campaign Prevention
* Reviewed and completed the PSW requirements expected from Tier 1 Suppliers
* Assisted suppliers in SC's identification and in development of gagging.
* Monitored and reviewed the 1st time capabilities (FTC) studies and Gage R&R
at suppliers locations, developed and followed the action plans for compliance.

April 2000-Sept 2001 Supplier Quality Engineer Specialist
Daimler Chrysler, Technical Center,
Auburn Hills, MI

* Conducted Process Sign Off/Run At Rate
* Managed APQP, Problem solving, Assessment/ evaluation of suppliers.
* Worked on PAP (Product Assurance Plan)
* Comprised of 7-Phases: Product strategy, Concept selection, Approval. Program
* Vehicle, Pilot, Launch and, Improvement (Concept, Proto, Production)
* Reviewed procedure qualifications and records for compliance to corporate
Procurement documents.

March 98-March 2000 Quality Engineer
Jabil Circuit Inc.
Pontiac, MI.
Manufacturing printed circuit boards /PCB Assemblies for Automotive
* Submitted 200 PPAP Level 3 for customer
* Worked for on time 4-D/8-D response problem solving (Customer Quality)
* Contributed/conducted Evidence of quality, process sign off, APQP, PFMEA
* Conducted process capability, and Gauge R&R (Hands on)

Feb 97-Dec 97 Quality Engineer
BTR Automotive Sealing System
Oakville, Canada
Manufactures door sealing system for Ford, G.M, and Chrysler
* Conducted quality audit for assembly lines
* Completed attributed/variable gauge R&R/capability Studies,
* Audited the extrusion, molding, and fabrication lines for the non-conformities with regards to Q1Ford certification, system in placed.

Jan 1994- Dec 1996 Plant Manager
Exide Batteries Manufacturing
Karachi, Pakistan
Manufacturing Batteries for: Automotive, industrial,
* Signaling/communication equipment. Production; 40,000
* Batteries/month. Employees: 450.
* Managed production, quality control, planning Established, implemented & Maintained Quality program to meet the intent of ISO9001
* Participated in internal quality audit

July 1983- July 1993 Manager
Baluchistan Wheels Ltd.
Karachi, Pakistan
Manufacture steel wheels, 375,000 wheels/yr. Employees-300.
* Managed production of plant/Implementation ISO9000
* Developed Press-Tools and Dies
* Quality Function deployment (QFD)
* Improvised Tools and dies to substitute imports
* Developed and audited quality assurance to ensure the nonconformance
* Reports related to quality were identified and resolved
* Performed activities concerned with development, application, and maintenance of quality standards for customer requirements, and processing materials in to partially finished /finished material or product.
EDUCATION

Bachelor of Engineering (Metallurgy)-Pakistan
Equivalency Certified by University of Toronto

SKILLS Ford 6-Sigma Black Belt Certified
P.Eng. (Professional Engineers, Ontario-Canada Membership)
Member-ASQ
Training
Wheel Manufacturing-Plant U. K/ Denmark
Steel/ Iron Industry USSR-One year in-plant training
Courses
Statistical Process Control
Principles of Quality Assurance
Internal Auditor/Lead Auditor
GD&T, PSO, Product Assurance Plan

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