Resume - Working experience in Chemical plants with private sector and foreign organizati...

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Resume #71200

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QUALIFICATION: B.Sc. Chemical Engineering from Punjab University

TOTAL EXPERIENCE: 15 Years

CURRENT EMPLOYER: Fauji Fertilizer Company Ltd. (FFC), Mirpur Mathelo, Distt. Ghotki, Sindh, Pakistan.

FFC, an ISO-9001:2000, ISO-14001:2004 & OHSAS-18001 certified organization is operating three Urea plants having production capacity of 2205, 1925 MTPD at Goth Machhi and 1740 MTPD at Mirpur Mathelo.
Joined FFC on Dec.06, 1994 and my present designation is "Section Head" since March 01, 2005.
PRESENT ASSIGNMENT:
Working as "Section Head" Urea Plant
The major functions / responsibilities are:
„« Optimizing operating parameters aimed at:
Safety of Men & Machines.
Quality control.
Energy conservation.
Reduction in losses and environmental pollution.
„« Decision making during emergencies and trouble shooting abnormalities.
„« Ensuring safe plant shutdowns and smooth start-ups.
„« Planning and execution of shutdowns and turnarounds.
„« Developing area courses and Turn around job packages.
„« Ensuring smooth plant operation to have maximum service and capacity factors.
„« Review and Implementation of SOP's and Safety practices.
„« Manpower planning and performance evaluation.
„« Effective planning and co-ordination with maintenance agencies to make necessary arrangement for execution of the jobs and cost effective modifications.

PROFESSIONAL EXPERIENCE

* Working experience in Chemical plants with private sector and foreign organizations. Worked at "Honeywell DCS TDC 3000" controlled Urea & Ammonia plants, FFC and "Foxboro DCS" controlled Urea plant, Indonesia.
* FOREIGN ORGANIZATION: 4 months, working with Mitsubishi Heavy Industries Ltd. (MHI) Japan, on deputation, as "Commissioning Supervisor" for commissioning and performance test of a Snam Progetti / Hydroagri Granulation Urea plant in Indonesia and for on-the-job training of Indonesian personnel.
The major assignments / responsibilities were:
ƒæ Pre-commissioning / Commissioning activities.
ƒæ Guarantee Test and plant optimization
Worked with YOKOGAWA Singapore for FFC Urea-III DCS commissioning project.
The major assignments / responsibilities were:
ƒæ Review graphics and control algorithm developed for Urea plant operation
ƒæ Active participation in engineering activities
ƒæ Planning and procedures development for safe and trouble free commissioning
DCS CONTROL SYSTEM EXPERTISE
* 8 Years experience of operation at Honeywell DCS TDC 3000
* 4 months experience of operation at Foxboro DCS
* Worked as Commissioning Engineer for online, Safe & Smooth switch over of "Bailey Control System" to "Yokogawa DCS Centum CS 3000" at high pressure boilers of FFC Goth Machhi.
* Participated in basic design engineering and commissioning of DCS control system.
* Worked as Commissioning Incharge for online, Safe & Smooth switch over of "Taylor Control System" to "Yokogawa DCS Centum CS 3000"at FFC-III Urea plant.
KEY ACHIEVEMENS
* Identified basic cause of Urea Plant Blow Down Vent Stack Corrosion Problem & suggested modification, which was agreed by Snam Progetti.
* Improved Urea Reactor hand over procedure that reduced hand over time by 50 %.
* Developed Urea Scrapper Cone cleaning procedure which saved 4 hours production loss.
* Modified Urea Stripper hand over procedure to reduce hand over time by 30 %.
* Developed & implemented comprehensive plan for training of Shift Engineers and control panel operators for complete familiarization with new technology of Yokogawa DCS Centum CS 3000 installed at Utilities and Urea units.
INTERNATIONAL PUBLICATION
* Publishing of article on "Online transfer from an analog electronic control system to a modern DCS" in Hydrocarbon Processing magazine USA March-2008 edition.
OTHER COURSES / EXPERIENCE

MANAGEMENT COURSES

1. Effective Presentation Skills.
2. Basic Management & Human Relations.
3. Problem Solving & Decision Making Skills.
4. Quality Management System.
5. Organizational Climate.
6. Time Management.
7. Networking Concepts & their Use.
8. Management Information System.
9. Finance & Accounting for Non-Financial Executives.
10. Business Letters and Report Writing.
11. Team-Work Getting People to Work Together.
12. Effective Business Communication Skills.
13. Process Hazard Analysis.
14. Development Course for Managers
15. Risk Assessment
16. How to conduct an effective inquiry
17. Skills in Administration
COMPUTER TRAINING
* Three months course of Lotus 123 & MS word at National College of Computer Sciences.
* Two weeks training course to use Microsoft Word / Excel and Power Point.
* Lotus Notes Users Course.
* MS Excel Advanced Course
SAFETY
„» Study and strictly follow safety rules of OSHA, enhance safety awareness of employees, held safety talks.
„» Arrange HORC meeting and perform HAZOP surveys. Worked as Hazards and Operability Review Committee secretary.
„» Perform housekeeping inspection.
ENVIRONMENTAL POLLUTION CONTROL
* Optimizing plant operating parameters to minimize / control environmental pollution.
* Strictly follow "EPA" standards.
ISO-9000
„³ Worked as "Area Co-coordinator" for achieving ISO-9001:2000 certification requirements to establish and implement a quality assurance program.
„³ Responsible for developing start-up and shutdown procedures as per ISO-9000 standards.

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