Resume - Currently I am employed as a Senior Process Technician in the Luboil Unit at SAP...

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Resume #71415

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Introduction:

Currently I am employed as a Senior Process Technician in the Luboil Unit at SAPREF (Shell & BP SA Petroleum Refineries) a 180 000 bbls/d refinery situated in Durban on the east coast of South Africa. I have just over eleven years oil refinery experience mainly in the Production/Operations Department.

My previous experience was in a polymer plant (Sasol Fibres) a sub-division of Sasol Secunda. I have had 8 years experience from the inception of the plant until it closed ¡Ó1997. I was employed as a Senior Process Operator. My work involved the operation of a polymer plant which involved various processes like, spinning baths, operating dye baths, spinning rollers and dryers/crimpers, bale press and trouble shooting these machines when we encountered bottlenecks. I was also involved in training of new staff as this was a new plant and I was recruited from the 1st phase of this plant.

Prior to Sasol Fibres I worked with The Frame Group now called ¡* Durban Fibres¡¨ from 1979 until 1989 being 10 years as an Operator in fibre processes. I was also involved in maintenance of these processes like spinning machines, chemical batching, and sampling of colour before spinning of polymer chips into fibre.

Further to this I am a hands on person and love the thrill of troubleshooting machinery, electrical equipment, including pumps, compressors etc.
My current knowledge, skills and training in a process field totals to ¡Ó28 year experience which certainly will add to deliver world class performance.

Academic Qualifications:

School Isipingo Secondary
Matric

Subjects passed: English, Afrikaans, Physics,
Mathematics, Accounting and Biology

Unit Information:-
1. High Vacuum Unit - HVU vacuum gasoil (VGO)
Spindle Oil (SPO)
Light machine oil (LMO)
Medium machine oil (MMO)
Short residue (SR)
2. Propane De-asphalting Unit - PDU De-aromatised oil (DAO)
Propane Asphalt (PA)
3. Furfural Extraction Unit - FEU Waxy Raffinates (SR)
(SPO< LMO< MMO< DAO) Extracts
4. MEK Dewaxing Unit - MDU Dewaxed Baseoil (DWO)
HVI65, HVI95, HVI160, HVI650, MVIP1300)
Wax
5. Hydrotreating Unit - HTU Hydrotreated WR65
Hydrotreated WR160
6. Gasoil Hydrodesulphuriser - HDS4 Light Naphtha
LAWS
Kerosene
Gasoil
7. CD3 and Luboil Complex General - CD3 (Light Naphtha, Kero, Light Gasoil, Heavy Gasoil, Long Residue)

Overview of Current Work Experience:
o Operate units within the Operating Windows o Liaise with Mechanical/Instrument/Electrical personnel relating to operational issues re: breakdowns, troubleshooting and modifications for smooth operations o Isolation of equipment for maintenance work o Carry our safety walks in field and ensure contractors are working with a valid Permit to Work o Do RAPS for all maintenance work o Ensure optimum operation of the units without compromising safety and company policies o Training subordinates on Luboil panel o Check on any deviations from operating windows and E&S
o Correct abnormal processes on panel o Start up designated items of equipment according to start up procedures o Achieve normal operating conditions within defined timescale o Exchange clear, full and accurate information on designated work area and time at handover o Completing accurate checks & routines in work area in accordance with operating procedures o Maintain & replenish minimum levels of plant & process consumables against standard procedures o Maintain plant & equipment free from contaminants against standard procedures o Maintain Process Conditions within work area making timely adjustments in accordance with operating procedures that does not cause problems outside work area o Report incidents, hazardous conditions or emergencies o Correct incidents, haz conditions or emergencies o Diagnose faults affecting plant condition o Take non-routine accurate field readings against instructions on plant conditions o Communicate accurately, concisely clearly and promptly non routine information on plant conditions o Prepare to take samples to check quality of process against appropriate procedures /documentation o Take samples safely & efficiently using correct methods against instructions to check quality of process o Complete checks & tests within defined timescale for shutdown against operating procedures o Take action to correct abnormal shutdown conditions o Establish equipment shutdown conditions o Shutdown equip to specified state as per procedures & timescale o Establish equipment shutdown conditions o Shutdown equip to specified state as per procedures & timescale o Train Trainee on plant and Panel Operations o Assess progress of Trainee under training & communicate o Prepare equipment for maintenance by maintenance staff as per procedures & timescale o Prepare work area for maintenance as specified by permit to work procedures o Accept back equipment after maintenance o Carry out preventative maintenance of equipment according to schedule, procedures & required time o Prepare to analyse samples which match schedule, instructions & procedures in designated areas to determine quality of product o Analyse samples safely, efficiently in the designated areas as per schedule to determine product o Communicate results of analysis

Responsible for:
1. Contributing to the safety of production
2. Establishing equipment start up conditions
3. Start up of equipment according to procedure and achieving normal operating conditions
4. Monitoring and maintaining process & equipment state by completing routine checks in work area
5. Responding to incidents, hazardous conditions or emergencies
6. Collecting, interpreting, and communicating non routine information on plant conditions
7. Providing samples for analysis
8. Establishing equipment shutdown
9. Shutting down equipment
10. Providing on-plant training
11. Contributing to maintenance
12. Carrying out maintenance within agreed scope of authority
13. Analysing samples
14. Deviations from working standards.
15. Reporting of all deviations from normal working hours to the Production Foreman.
16. Non-compliance of company policies and regulations.
17. Process non-conformance.
18. Reporting and keeping up-to-date records of process downtime and equipment failure.
19. Capture of data and analysis thereof.

Contracts and procurements
Contracts and procurement training and awareness are a requirement.

Functional Competencies:
Level 1
Competences contained in:
1. All relevant to area CBT/LDT modules.
2. Start-up sequence for relevant units.
3. Shutdown sequences for relevant units.
4. Normal operating conditions for relevant units.
5. Emergency procedures for relevant units.
6. SA2 HSE level 1 (including RAP)
7. Sapref firefighting
Level 2
1. Deepen own and others expertise.
HSE
- Understanding and knowledge of statutory and Sapref HSE standards
- Safety Rep in the Lubes Unit
QUALITY
- Understanding of quality as an organisation wide activity and the philosophy of continuous improvement.
Current Employer:

Shell & BP SA Petroleum Refineries [SAPREF] Durban, South Africa - 1997 to Present ¡K¡K
Position: Senior Process Operator/Panel man

Training Course Attended @ Shell & BP:-
HSE:
„« HSE Induction
„« Waste Management
„« Environmental Competency Training (Stage 1 - Introduction)
„« ISO14001 Refresher Training
„« Advance Fire Fighting
„« HSE Safety Workshop
„« General Health & Safety
„« First Aid
„« NOSA Supervisory Safety

SELF DEVELOPMENT:
„« Report Writing
„« Design for Living
„« Problem Solving and Decision Making
„« Time Management
„« Effectiveness in Meetings
„« Assertiveness in the Workplace
„« Investment in Excellence Phase 1, 2 and 3

PEOPLE MANAGEMENT:
„« IR Basic Concepts
„« IR Basic Concepts and Corrective Discipline
„« Job Instruction Techniques
„« Maximising Performance
„« Analysis and Decision Making Strategy
„« Quality Awareness Experience
„« Pacer M Operations Introduction
„« FOX HVU Training
„« CBT/LDT modules for Lubes Unit
COMPUTERS:
„« Windows - Introduction
„« Excel - Introduction
„« Word - Introduction
MANUFACTURING:
„« Technical Oil Cooking Course
MECHANICAL:
„« Mechanical Seals (Theory)
„« Reciprocating Compressors (Theory)
„« Steam Turbines Governor/Trip Mech.
„« Honeywell TDC 3000 DCS Simulator

Interest & Hobbies
Soccer, gym, running and cultural music

References from Shell & BP
Will be provided

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