Resume - I have exposure of Process engineering,Project & commissioning .Also exposure of...

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Resume #74324

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Seeking assignments in Process & Plant Operations with an organization of repute.

Synopsis
Over 8 years of experience in Plant Operations, Maintenance, Process Development and Documentation in the Chemical Industry. Currently working with Otsuka Chemicals (I) Ltd., Rajasthan as Asst. Manager-Process since 1St Sept.07. Possess expertise in plant operations including planning and execution of projects. Proficient in maintenance, and troubleshooting of Process Activities regarding deviations. Ensured maintenance of appropriate requisite documentation records. Exposure in streamlining workflow to enhance productivity innovatively for reputed business houses.

Achievements in Field
Two successful Six Sigma Projects completed on 2A5MP & 2CNA Because of which Yield loss Decrease & Profit margin was increased.
a)Replaced fresh caustic with Amino Caustic for our hydrolysis process without affecting yield & Fresh caustic consumption was decreased by considerable level.
b)Proper Utilization of Steam condensate in increasing the feed temp of TEE by reducing steam consumption.

Core Competencies

Plant Operations
Spearheading Value Analysis/ Value Engineering & other continuous improvement initiatives in processes.
Coordinating plant activities for the set up standards with accountability for strategic utilization & deployment of available resources to achieve organizational objectives.
Strategizing & setting up procedures to facilitate smooth execution of projects.
Accountable for meeting production orders by designing, implementing/monitoring effective procurement schedules and establishing quality & quantity limits for effective inventory control.
Planning maintaining schedules for correcting the troubleshooting areas in the machineries/equipments.
Generating SOPs based on operating guidelines provided by R&D/ Engineering Team.
Ensuring adherence to SOP by operating team, troubleshooting, controlling off-spec generation. Ensuring highest safety standards in the plant.

Production
Overseeing production related tasks including planning, control and trouble shooting.
Setting up production targets and achieve the same within time and cost parameters.
Optimizing man & machine utilization to achieve pre set production targets.
Plan for shut down for routine inspection/cleaning of equipments without much affecting the production and to avoid untimely failure of equipment.
Manpower planning for their effective deployment to meet the requirements of piloting the process.
Training of operating team exposing them to various facets of operations and safety.

Product/ Process Improvement
Ensuring complete in-process quality control and continuous improvement in process capabilities.
Routine maintenance, calibration & troubleshooting for Process on a regular basis for higher productivity and efficiency.
Foreseeing performance bottlenecks and taking corrective measures to avoid the same.
Responsible for investigating the unusual / unacceptable results.
Co-coordinating with Process Engineering and service departments for timely completion of modifications.
To take decision to stop the Operation activities in context of safety and other hazard issues.
Change in operating parameter as well as SOP on the basis of operations observations arising out from actual operations.

Documentation
Maintaining and updating quality documentation as per ISO & cGMP standards.
Ensuring maintenance of appropriate requisite documentation/ records.
Generating SOPs based on operating guidelines provided by R&D/ Engineering Team.
Ensuring adherence to SOP by operating team, troubleshooting, controlling off-spec generation. Ensuring highest safety standards in the plant.
Failure analysis to avoid re-occurrence.
Proper handling of effluents, Spare/ inventory management

Organizational Experience

Otsuka Chemical (I) Ltd. Asst. Manager-Process Sept 2007
* Preparing process data sheets for various equipments.
* Preparing PFD & P&ID's.
* Preparing Isometrics for pipelines.
* Preparing BOQ for special items.
* Checking various equipment drawings submitted by vendors & making changes as per P&ID. Preparing equipment arrangement drawings & checking the same submitted by consultant/vendors.
* Site inspection of various fabricators.
* Inspecting Erection & commissioning work of various Equipments (i.e. Reactors glass lines & SS, Distillation Columns RVPD, ANF's etc.)
* Scheduling for various tasks running at project site.

DCS Experience of CS 3000
* Done 5 Days DCS training to YOKAGAWA Bangalore.
* Having Exposure of Commissioning of CS3000 DCS System.
* Optimization of Process through DCS System.

Jubilant Organosys Ltd. Asst. Manager-Production 1st Dec 2004 to August 2007
Commissioning of 2chloro-Nicotinic Acid (2CNA) and 2A5MP with the help of Technology Transfer peoples and R & D.
To plan the activities in order to meet the pilot run objectives.
Working on HAZOP study of the plant.
Engineering calculations such as utility load calculations & line sizing (OSBL & ISBL).
Worked on preparation of PFD and P & ID of plant.
Working on Green Belt Project of Six Sigma for Cost Reduction of 2CNA & 2A5MP.
Working as a Section in charge of plant and responsible for production, Manpower Utilization & Maintenance activities.
Familiar with SAP & BAAN software for handling smooth operation with other departments.
Doing WCM documentation & continuous implementation on that with the use of Value stream mapping & 5S.
Preparing SOP & WI for the 2CNA and 2A5MP.
Reporting to and assisting "Manager- Production.
Keeping track of effluent generation and coordinating "Zero Discharge" related Issues.
Carrying CURE and other audits from time to time.

M/S. Amal Ltd., Atul, Valsad Assistant Manager-Production July 2003 to Nov 2004

Reducing Time Cycle and Yield improvement in Fusion Area.
Reduction of Utility Norms in plant.
Handling shift production & manpower with time management.
Documentation as per ISO Standard.
Co ordination with R& D for improvement in productivity & quality product.

M/S. Sabero Organics Gujarat Assistant Engineer-Production June 2000 to July 2003
Ltd., Sarigam

Effective utilization of man, Machine and Material.
Increase yield in Acephate by reducing losses in process.
Documentation of ISO 9001 and ISO 14001 for plant audit.

Equipments handled:
Glass Lined Reactors S.S Reactors, Blender & Autoclave.
Roto Cone Vacuum Dryer & Spin flash Dryer.
Agitated film Evaporator, Falling Film Evaporator and Triple Effect Evaporator.
Agitated Nutch Filter, Filter Press, Sparkler Filter and Basket Type Centrifuge.
Water ring Vacuum pump & Oil Ring Vacuum Pump.
Ejectors (Water + Steam).
Centrifugal pumps of different capacity.
Nitrogen pressures swing adsorption unit (capacity: 80 m3/hr )
-15 refrigeration units (capacity: 50 TR)
Cooling towers (capacity: 1500 m3/hr

Field of Interest: Process Engineering, Designing & Simulation.

Academia

B. Tech U.D.C.T., N.M.U., Jalgaon 2000
Chemical Engg. Maharashtra State

PGDBA (Operations Management) Symbiosis Center, Pune 2004

Personal Details
Date of Birth: 23rd February 1979

Marital Status: Married.

Nationality: Indian.

Present Salary: 5.76 lacks per Annum

Expected Salary: Negotiable

Place of Preference: Anywhere in India & Abroad

Reference:
Will be provided

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