Resume - •Worked as commissioning Engineer and Project Liaison Manager in four major Petr...

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* Worked as commissioning Engineer and Project Liaison Manager in four major Petrochemicals (Polymer) projects, worth $30 Million, $50 Million, $20 Millions and again $20 Millions.
* Solid experience of Start-up and Shut down plants of Ethylene glycol and Tri-Ethylene glycol recovery plants
* Lead ICI Pakistan team for commissioning and start-up of Lou yang Polymer plant in China.
* Received award from the Executive Director of ICI UK for wining ICI Chief Executive HSE sustainability award with a Savings potential of Rs millions 20/annum. Experience in Job safety analysis, Hazards study and operational audits.

* 12 Years operation experience of Petrochemicals (Polymer) Plants by controlling 1000 man power. 3 Years experience at Project Management.
* Energy conservation driver, reduced Energy per ton of production.
* Process monitoring, operation evaluation and optimization of the Plant. Developed recipe for the variants

* A good team leader and an excellent manager who believe in team effort for every task

Qualification:
BSc Chemical Engineering Punjab University Lahore Pakistan 1993.

TRAINING / COURSES
* Project Management ICI Pakistan
* Introduction to management ICI Pakistan
* Effective time management ICI Pakistan
* Foundation of managing self ICI Pakistan
* Incident Investigation ICI Pakistan
* Operation Management Pakistan Institute of Management
* Communication Skill ICI Pakistan
* Manufacturing Excellence ICI Pakistan
* Process simulation software Hysys Phi Tech Lahore
* Plant Commissioning Lou Yang Polyester Plant China

List of Projects
Project Client/Vendor Responsibility
ICI Pakistan 44 ktpa Polymer Expansion Project worth $ 25 millions ICI Pakistan/Chemtex USA Project Liaison Manager
ICI Pakistan 30 ktpa Polymer Expansion Project worth $ 20 millions ICI Pakistan/Chemtex USA Project Liaison Manager
Ibrahim Fibre Ltd Faisal abad Ibrahim Fibre/Zimmer Germany Project Engineer
Dewan Salman Fibre Plant worth $ 30 millions Dewan Salman/Sam Yang Korea Project Engineer

EMPLOYMENT HISTORY
Present
Operation Development Manager 1997 to onwards
ICI Pakistan Polyester Fibre Plant Lahore
Pakistan.

Previous
Production Coordination Manager 1997 to 2000
ICI Pakistan Ltd Polyester Fibre

Project Liaison Manager 1999-2002
ICI Pakistan Ltd Polyester Fibre
Operation Development Manager 2002-2008

Ibrahim Fibre Ltd Faisal abad 1996 to 1997
Polymer Operation Manager

Dewan Salman Fibre Hattar Haripure 1993 to 1996
Shift Manager

PROFESSIONAL EXPERIENCE

Production Coordination Manager
* Effectively controlled manpower at different areas starting from raw material handling (PTA/MEG) to final product.
* Start up / Shut down and troubleshooting experience of polymer, spinning and Drawline plant. Process control through DCS and PLCs.
* Developed production schedules and maintains an inventory of raw materials and finished products.Handling of Liquid and Solid Bulk Materials Pure Terephthalic Acid (PTA) / Mono Ethylene Glycol). Conveying of explosive solid powder in bulk (PTA). Duel fuel furnaces at 370 deg C operation. Distillation Column operation. Operation of 24 bar steam circuit at 30 tons per hr rate. Flammable & toxic liquid circuit at high temperature (365 0C – Biphenyl Oxide and Biphenyl Ether).
* Coordinated with Technical and Maintenance staff on day-to-day operational problems.
* Trained employees in the use of new equipment or production techniques Writing procedures and getting them approved for all the new activities introduced into the process

Project Liaison Manager

* In consultation with all departments, prepared project scope, selection of vendor and Technology supplier. Took fundamental process and basic engineering decisions. Carried out Hazard Study and Environmental Impact Studies.
* Reviewed project documents. Equipment specifications, P&ID's, Equipment lay out and fabrication drawings.
* Effectively kept liaison to provide feedback at appropriate levels to achieve Project targets, project cost against budget.
* Prepared consolidated comments and coordinated with the vendors to incorporate changes
* Played a significant role in the team during equipment installation, erection, punch list preparation, calibration, hot /cold pressure/vacuum testing, Functional testing and commissioning of polymer, spinning and Draw lines.

Operation Development Manager
* Process monitoring, operation evaluation and optimization of the Plant.
* As Energy conservation driver played a significant role to reduce manufacturing cost of Polyester Fibre. Steered the projects for reduction in raw material consumption per ton of fibre.
* Explored and prepared the feasibility and scope for the production of Variants.
* Provided guidance for developing Key Performance Indicators and loss accounting at Polyester Plant.
* Prepared investigation reports on process incidents and improvement trials.
* Evaluated the Customer Complaints and suggested action plans for implementation to prevent recurrence
* Bench marked the Standard Operating Conditions, Product Quality Parameters, Energy & other overheads with local and international competitors, reliance India, Tong kook Korea, Tunetex Thailand, LPC –China and Chiem Patana Fibre Thailand

Vendor Knowledge
* Vast working experience with vendors e.g. Dupont USA, Chemtex USA, Zimmer Germany, Sam yang Company Korea, Shimadzoo Japan, CTMC China and Descon Pakistan.

Date of Birth: October 11, 1968

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•Worked as commissioning Engineer and Project Liaison Manager in four major Petrochemicals (Polymer) projects, worth $30 Million, $50 Million, $20 Millions and again $20 Millions.

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