Resume - have over 14 years and 10 months experience in Refinery, Petrochemical and ferti...

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Resume #74795

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Career objective:
To play key role as Chemical Engineer in Plant operations of a Refinery / Petrochemical Plant.

Career Summary: Total 14 years and 10 months experience in Refinery, Petrochemical and Fertilizer plants in the area of Process, Production, Pre commissioning and commissioning.

Duration Organisation Designation Units Handled
July-05 to till date ENOC Processing Co.Dubai Refinery Shift Operator CDU, Naphtha merox, Kero merox, Diesel merox, LPG merox Amine treating unit, SRU,Sour water unit
Jun-02 to Jun-05 Kuwait Nationl Petroleum Co. Kuwait Field Operator Hydrogen generation and Hydrogen compressors
Feb-97 to May-02 Asian Peroxides Ltd, India Senior Engineer& Shift Engineer Hydrogen generation, Hydrogen peroxide production, distillation and utillities
Nov-93 to Jan-97 VBC Industries Ltd.,India Junior Manager Production of Ammonium Nitrate and Nitric acid

Education: Bachelor of Technology in Chemical Engineering with First class in 1991 from Andhra University, A.P. India.

Skills and abilities: Keen observer, attitude to learn.
Trouble shooting, problem solving abilities.
Work well with multinational workforce.
Conversant of computer operations.
Awareness of ISO 9002/ISO14000 systems.
Awareness in EHS procedures.

Professional Experience

Jul'05 to till date

Working in ENOC Processing Co. LLC, Dubai as DCS Operator.

EPCL is designed to Process 120000 BPSD of raw condensate in to various distilled products especially to maximize Jet fuel production. Now EPCL is going for new projects of CCR and Naphtha Hydro treator. Total Plant is operated and controlled by YOKOGAVA CENTUM DCS.

Units and equipment handled: DCS and field operations of Condensate Distillation Unit,LPG merox, Naphtha merox, Kerosene merox, Diesel merox, Amine Treating Unit, SRU and sour water striper unit.

Fired Heaters, various types of pumps, compressors,Fractionation towers, absorbers, regenerators, various types of heat exchangers, oil mist lubrication system.

Responsibilities held

* Reporting to Refinery shift superintendent and coordinating him in shift activities, following up with maintenance for planned and unplanned maintenance jobs.
* Following unit regulation sheet for feed change over, R/D tank change over, production target and make necessary adjustments in unit parameters and advise filed operators for meeting requirement.
* Monitoring and recording of all parameters and equipment condition.
* Checking and monitoring of feed and products to ensure consistency with established specs and taking corrective actions to meet the spec.
* Plant startup, shutdown and trouble shooting.
* Safety of the plant, Handling the unit safely during emergencies.
* Clearance of equipment for handing over for maintenance by following work permit system.
* Ensuring proper functioning of ESD and fire protection systems and making job cards if required.
* Initiating and ensuring that overrides to the system are approved and work permits issued, and disabling the same upon completion of the job.
* Understanding the EHS policy, procedures, regulations and objectives and ensure that these are effectively implemented.
* Attending safety meetings, trainings.
* Issuing work permits by following EHS procedures.
* Issuing store issue vouchers for chemicals etc.
* Preperation,Review and Updating operating procedures, P&IDs.

Jun'02 to Jun'05

Worked in Shuaiba Refinery, Kuwait National Petroleum Co. Kuwait as field operator.
KNPC is the one of the largest oil complexes in the world, having three refineries with total refining capacity of 835000 barrels per day. Shuaiba refinery is the first Hydrogen based refinery in the world with refining capacity of 195000 barrels per day.

Units and equipment handled: Hydrogen Unit is consisting of 3 trains with each capacity of 74 MMSCFD. Technology was supplied by M/s Foster wheeler Energy Corp. USA. Each train consists of Hydro treating and desulphurization section, steam reforming section, shift conversion, CO2 removal and methanation.

Fired Heaters, various types of pumps(turbine driven, centrifugal, reciprocating pumps),centrifugal compressors, Fractionation towers, absorbers, regenerators, various types of heat exchangers, Vacuum distillation towers.

Responsibilities held

* Monitoring of all parameters and equipment condition.
* Plant startup, shutdown and trouble shooting.
* Safety of the plant, Handling the unit safely during emergencies.
* Clearance of equipment for handing over for maintenance by following work permit system.
* Reviewing and Updating operating procedures, P&IDs.

Feb'97 to May'02

Worked as Shift Engineer, and Senior Engineer in M/s. Asian Peroxides Ltd., Sullurpet, AP, India.

M/s. APL is the largest producer and exporter of hydrogen peroxide in India with ISO 9002.APL is Having Hydrogen plant (Catalytic steam reforming of Naphtha) and Hydrogen Peroxide plants. Total plant is operated through Distributed control system (Tata honey well TDC 3000).

Units and equipment handled: Hydrogen unit, Hydrogen Peroxide unit, distillation of peroxide, DM water system, steam generation and condensate recovery, Biler, instrument air and cooling water system, Effluent treatment Plant.

Multi stage centrifugal compressors, High Speed and high pressure centrifugal pumps (Sundstrand) YORK chillers, Westfalia centrifuges. Various types of heat exchangers, fired heaters, Pressure swing adsorption system, extractors, DCS (Tata Honeywell TDC-3000 series).vacuum distillation unit, cooling towers and boilers.

Responsibilities held

* Acted as Production in charge for Hydrogen generation unit, hydrogen peroxide unit and utilities.
* Responsible for Plant safety and manpower management.
* Monthly production plan and annual shutdown plan.
* Preparation of department budget with particular reference to non routine operating capital budget.
* Supervising and collecting the reliability data for various equipment and evaluating the performance.
* Ensuring inspection and corrosion protection programmes implemented.
* Coordination with other departments for maintenance of all equipment and Instruments.
* Identifying training needs to operators, Trainee Engineers and conducting training programmes.
* Monitoring and controlling of input consumptions.
* Implementing Quality and Environmental Procedures.
* Conducting safety committee meetings.
* Identifying the bottlenecks and debottle necking.
* Conducting HAZOP for plant modifications.
* Updating of plant P&I diagrams and operating procedures.
* Participating in cost reduction and working condition improvement projects.
* Participating in ISO 9002 audits(internal and external).

Nov'93 to Jan'97

Worked as Junior Manager in M/s. VBC Industries Ltd., Srikakulam, AP, India.

M/s. VBC Ltd. is producer of Nitric acid and ammonium nitrate (a High techchemical complex with the state of art technology in collaboration with NOSK hydro Norway and UHDE Germany.

Units and equipment handled: Nitric Acid plant,Ammonium Nitrate plant.

Centrifugal compressors (KOBE STEEL, JAPAN) Various types of heat exchangers,falling film evaporators,prilling towers,rotary driers, conveyor belts, dehumidifiers, cooling towers and boilers.

Responsibilities held

* Monitoring and advise on Plant production performance, capacity utilization, product yield and operating parameters to achieve best economic and cost effective output as well as safeguarding the long term safety, integrity, operability and reliability of the integrated assets.
* Leading, coordinating and conducting technical studies/surveys with teams of specialize on process engineering and other related issues.

* Updating operating procedures.
* Preparing technical documents, specifications for current and new projects.

Trainings attended

* Undergone First aid training by American Safety and health Institute.
* Undergone training on "Towards Better Supervision" by Andhra Pradesh Productivity council.
* Attended 2 days seminar on ICI catalyst management conducted by ICI catalco.
* Undergone training on ISO 14000 in M/s Asian Peroxides Ltd.
* Attended training on TPM.
* Attended Basic fire fighting training from Gulf technical Inst., Abudhabi.
Achievements

* Successfully commissioned Sodium Perborate plant in Asian Peroxides Ltd.
* Successfully completed reformer catalyst loading, Hydro treater, desulphuriser, shift converter catalysts loading and reduction of catalysts.
* Reduced specific consumption of Naphtha by doing material balance and optimizing process parameters.
* Increased Solvent recovery unit efficiency.
* Trouble shooted oil firing problem in heater.

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