Resume - 6 years experiance in Air seapration Plant

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Resume #76498

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SARAVANA KUMAR.K

6.0 YEARS OF EXPERIENCE IN OPERATION AND MAINTENANCE OF 120 TPD, 270 TPD, 515 TPD, 400 MTPD, 1200TPD, 2000TPD, 3000TPD AIR SEPARATION PLANT
______________________________________________________________________________________
PROFESSIONAL EXPERIENCE

STRENGTH:

Team orientation, Consultative management style, People focus, Leadership skills, Technical knowledge, Inter personal skills, empathy, and Good communication skills.

PRESENT EMPLOYER:

Organization: National Industrial Gases Company (GAS),
SABIC GAS,
Jubail Industrial City,
Al- Jubail,
Saudi Arabia.

Post Held: Production Engineer
Durations: 24th June 2008 to till date.

COMPANY PROFILE:

National Industrial Gases Company (GAS) is 70% owned by the Saudi Basic Industries Corporation (SABIC) and 30% owned by a number of several Saudi private sectors operating in the field of industrial Gases. GAS is responsible for producing, distributing & marketing industrial gases to SABIC affiliates & other private companies and operates its facilities in three locations namely GAS Jubail, Gulf Guard Jubail and GAS Yanbu. GAS began its commercial operations in April 1984. Each expansion demonstrated GAS's commitment to increase its capacity and product range in line with customers demand.

JOB RESPONSIBILITIES:

„« Manages to report daily, weekly and monthly performance of safety & maintenance of the plant
„« Contributing to the company prevention system (PSM,QMS,EMS, ISO-14000), administrating, Sponsoring PSM to follow.
„« Issuing and Maintaining QA daily report of Plant, Grid, Road Tanker, Purities and Identifying the actions need to enhance the performance and follow-up the action implementations.
„« Investigate and communicate to concern the process incident and customer complaints and follow up the action needed to eliminate the route cause.
„« To conduct technical and safety sessions to improve capability of operation staff.
„« Coordinate with Shift Supervisor to ensure that plant performance Safety & Maintenance are carried out as per daily or monthly inspection (routine check) to meet the KPI.
„« Continuously reviewing the operation procedure on the selected area and to ensure the effectiveness & efficiency.
„« Maintains the highest standard level of safety and the housekeeping around the plant.

PREVIOUS EMPLOYER- 3:

Organization: Praxair India Private Limited,
Kalyani Steel Site,
Ginigera Post,
Koppal.
Hospet.

Post Held: Senior Engineer - Production (Shift Incharge)

Durations: 9th August 2007 to 5th June 2008.

COMPANY PROFILE:
Praxair, Inc. (NYSE:PX) is a global, Fortune 300 company that supplies atmospheric, process and specialty gases, high-performance coatings, and related services and technologies to a wide diversity of customers. Praxair's Air Separation Units [ASU] are certified ISO 14001:2004 and are extremely energy-efficient and reliable.
Praxair India build, own and operate a state-of-the-art cryogenic air separation plant with a capacity of 400 metric tons per day (MTPD). The plant has also included associated liquefaction equipment to meet the growing needs of the market for oxygen, nitrogen and argon in South India. Located in Hospet, Karnataka

JOB RESPONSIBILITIES:

„« Plant operation and process optimization of 400 MTPD Air Separation Plant through Intellution Fix 32 Advanced Control Systems with Model Predictive Control strategy
„« Preparation and Analysis of Daily Production Report, General Production Planning.
„« Innovating and Implementing various Productivity Initiatives and Cost Saving Programs
„« Coordinating various Mechanical Maintenance Assignments.
„« Implementation of various Preventive and Predictive Maintenance Tools for Robust Plant Reliability
„« Conducting RCA Program for Equipment/Process Unplanned Outage.
„« Responsible for the production operation, monitor process parameters and correct the deviations and also responsible for optimizing process conditions to get the desired yield and quality of the product.
„« Trouble shooting with minimum loss of production and quality of product.
„« Coordinating with managers and other process engineers for smooth operation
„« Coordinating with service departments for preventive, shutdown, and breakdown jobs.
„« Safe handling of hazardous raw material and housekeeping of the plant.
„« As safety committee members maintaining the overall plant safety and improvements.
„« Shutdown, Troubleshooting & smooth startup from field & Control panel.
„« Planning and Managing Manpower for Various In plant Activities in Shifts and during Planned Outage.

SAFETY:
„« Job Safety Analysis,
„« Job Safety Observation,
„« Implementing Safety Observation System,
„« Personal Safety Audit and PPE Hazard Survey.
„« Conducting RCA Program for Safety Incidents.
„« Conducting Process Hazard Analysis,
„« Product Risk Assessment for the Facility.
„« Preparation of Location Emergency Plan and Location Environment Inventory.

PREVIOUS EMPLOYER - 2:

Organization: Southern Iron & Steel Company Limited,
JINDAL GROUPS (JSW),
Pottaneri,
Mettur taluk,
Mecheri - 560048.
Salem District.

Post Held: Junior Manager (ASP)

Durations: 1st August 2005 to 25TH July 2007.

COMPANY PROFILE:

SISCOL is a part of 9000 cr JSW group of companys.SISCOL is the only integrated steel plant in Tamil Nadu producing carbon & alloy steel wire rod coils, long product for construction & engineering application and has a production capacity of 3 lac MT/year.

MAJOR ACHIEVEMENTS:
„« Erected and commissioned 515 TPD air separation plant.
„« Erected and commissioned 4400 m3/hr reciprocating Oxygen compressor.
„« Erected and commissioned 3600 m3/hr reciprocating Nitrogen compressor.

JOB RESPONSIBILITIES:

From Jan -07 to Till date:
„« Entrusted with all the core activities of 515 TPD Air separation plant which is equipped with CENTUM 1000,Yokogawa DCS.
„« Planning & coordinating for the completion of planned maintenance.
„« Ensuring safe maintenances practices.
„« Ensuring compliance of product quality & safety standard.
„« Training new employees & helping them to understand the plant operations.
„« Trend checking & studying the plant performance indicator and reporting their behavior to Senior Manager.

From May 06 to Dec 06:
„« Worked as a project coordinator for errection and commissioning of 515 TPD Air separation plant.

From Aug 05 to April 06:
„« Worked as Shift incharge (O & M) for 270 TPD ASP which is equipped with Tata honey well DCS.
.
PREVIOUS EMPLOYER - 1:

Organization: Bhuruka Gases Limited,
Whitefield Road,
Mahadevapura post,
Bangalore - 560048.

Post Held: Production Executive

Durations: 3rd June 2002 to 30th July 2005.

COMPANY PROFILE:
An ISO 9001 Company. Leading manufacturer of Industrial cryogenic liquids, gases and Calibration gases.
JOB RESPONSIBILITIES:

„« Operating the ASP through Micro excel, Yokogawa DCS.
„« Observing the performance of compressors, Expansion turbine, Turbo compressors, Heat exchanger, Inter & after cooler.
„« Operating 450 KW refrigeration systems.
„« Maintaining the cooling water hardness.
„« Chemical treatment of circulating water.
„« Ensuring safety while handling cryogenic products.
„« Coordinating with the maintenance department.

EDUCATIONAL BACKGROUND:

Qualification Board/University Year of Completion Percentage of marks obtained
B.E(Mechanical)

X Mahendra Engineering College
(Affilated to Periyar University)

ELECTIVES:
1. Non-Traditional Machining Technique.
2. Plant Layout and Material Handling System.
3. Modern Manufacturing System.
4. Production Planning and Control.

SPECIAL SKILLS:
1. Typewriting: English both Higher & Lower
2. Computer Knowledge: AutoCAD R14, AutoCAD 2000,
Mechanical Desktop, CATIA V5 R10, Solid
Works 2005, LOTUS NOTES 6.5.

PROFICIENCY IN LANGUAGE:
English, Tamil, Hindi, (Both written and spoken) and Kannada.

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