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OBJECTIVE
Looking for a suitably challenging role where I can utilize and build on my extensive range of supervisory and operational skills. I am keen in attaining further professional development.
PROFESSIONAL PROFILE
* An enthusiastic and dedicated professional with significant experience in Pre-commissioning, Commissioning, Startup and Operation of Utilities and Off-sites.
* Specific acquaintance in Panel operation.
* Comprehensive knowledge in Computer.
* Familiarity in using Windows Operating Systems.
* Acquaintance with MS Office applications – Word, Excel, Power Point.
* Good communication skills and interpersonal relationships.
* Able to work on own initiative and being part of, as well as leading a team.
* A proactive personality with a systematic and logical approach.
* Highly articulate, able to motivate & communicate in achieving tasks.
* Determined and decisive; uses initiative to meet challenges.
* Analyzing, investing and resolving problems.
EXPERIENCE SUMMARY
Over 22 years of proficient experience in commissioning and Industrial operation.
Worked as Supervisor right from the foundation stage at Khammam Chemical Refinery in Construction, Pre-commissioning, Commissioning, Startup and Operation, which is a prestigious organization under Department of Atomic Energy, Government of India extracting Deuterium Oxide by H2S – H2O exchange process and producing 99.93% D2O by Vacuum Distillation method consisting of all unit operations. This includes all Utilities – H2S Generation & Liquefaction Unit, Distillation Unit, Raw Water Pre-Treatment Plant, De-Mineralization Plant, Cooling Water System, Nitrogen Generation Plant, Compressed Air Plant, Effluent Treatment Plant, Distillation Unit, Refrigeration Unit, Fire Water System and Steam Boilers & Turbines (Captive Power Plant).
At present in Commissioning & Startup team since construction phase at YANSAB – Yanbu National Petrochemical Company, Kingdom of Saudi Arabia which is a new Saudi Joint Stock Company by Saudi Arabia Basic Industries Corporation (SABIC) building a grassroots Petrochemical facility in Yanbu, Saudi Arabia projected to supply four million tons of petrochemicals. This includes Utilities & Off sites, Olefins, Ethylene Oxide/Ethylene Glycol (EO/EG), Butene-1, BTX Extraction, Polyethylene (LLDPE, HDPE) and Polypropylene (PP).
CAREER HISTORY
Jan 1986 to 1987
Scientific Assistant – Trainee (Trainee Supervisor)
Rashtriya Chemicals and Fertilizers, Bombay, India and
Khammam Chemical Refinery, Dept. of Atomic Energy, Government of India.
Exposure
- Vital class room training and practical knowledge pertaining to Industrial Operation, Safety, Health and Environment (SHE).
- Familiarization to Field and Panel operation in Ammonia, Methanol and Urea plants.
- Acquaintance to various equipments viz. pumps, compressors, valves, instruments, etc.
1987 to 1996
Scientific Assistant in Grades – B & C (Panel & Plant Supervisor)
Khammam Chemical Refinery, Dept. of Atomic Energy, India.
1996 to 2007
Scientific Assistant in Grades – D, E & F (Senior Panel & Plant Supervisor)
Khammam Chemical Refinery, Dept. of Atomic Energy, India.
Roles and Responsibilities
- Responsible for overall performance of the assigned operating area.
- Monitoring and ensuring safe and efficient operation of all processes, systems, and equipment in the area of responsibility.
- Routine checking, endorsing the daily shift log sheets/ log book entries and ensuring safe custody of records.
- Monitoring routine sampling and analysis, ensuring the results are within the quality parameters, and making adjustments as required.
- Ensuring effluent sample analysis results are within Environmental Control parameters.
- Monitoring the Panel activities controlled through Programmable Logic Controllers (PLC), Supervisory Control And Data Acquisition (SCADA) and DCS.
- Identify and respond to abnormal conditions that may lead to Emergency situations.
- Preparation of Deficiency Reports.
- Preparation, Execution & Renewal of Safe Work Permits (SWP) in designated areas.
- Exposure to various Permit systems like Permit to Work (PTW), Hot Work, Cold Work, Vessel Entry Permit (Confined Space Entry).
- Planning, Preparation & Execution of equipment Isolation, Decontamination, for maintenance jobs.
- Planning and releasing equipment for Preventive Maintenance.
- Identify and report for corrective maintenance of equipments in the assigned area.
- Periodically monitoring the work activities and ensuring in compliance with Safe Work Permit procedures.
- Final inspection at the completion of work and ensuring all works completed satisfactorily.
- Supervising the test run of the equipment back from maintenance and ensuring the safe return for operation.
- Ensure that all activities in assigned area meet the terms with Health, Safety and Environmental (SHE) policies.
- Assisting the Management in consistent with Emergency Response Procedures of any emergency situation that may arise and performing designated tasks in the Emergency Response Team.
- Preparing and updating Plant Operation Procedures.
- Ensure good housekeeping in the area of responsibility.
Additional Professional Responsibilities/Activities
- Lecturing to Trainee Operators in Class room in Training Section.
- Providing On-job Training to Operators.
- Carrying out preliminary interviews for Operators before completion of their Training.
- Evaluating the performance of Operators and award grading in Confidential Reports.
- Encouraging Small Group Activities in the area of scope and advising in the weekly review meetings.
2007 to Present
Commissioning Supervisor
Commissioning & Start-Up (CSU) Team of Utilities & Off-Sites Project
YANSAB – Yanbu National Petrochemical Company, Kingdom of Saudi Arabia
Roles and Responsibilities
- Directly reporting to Sr. Commissioning Engineer.
- Working in coordination with Fluor Arabia Limited in Pre-commissioning, Commissioning activities.
- Preparing of Commissioning Procedures.
- Ensuring an effective Mechanical Completion and Acceptance Process is utilised.
- Ensuring that the pre- commissioning, commissioning and operating tasks are performed in line with the established procedures and good industry practices.
- Ensuring that the works proceed in conformity with the pre-commissioning and commissioning schedule, and report any deviations to the Sr. Commissioning Engineer.
- Carrying out Punch Walk, raising punch points.
- Ensuring that the Punch lists works are performed correctly and clearing after rectification
- Participating in Pre-Startup Safety Review (PSSR).
- Checking with P&ID's and Isometric Drawings.
- Planning, preparing and executing Air blowing of pipe lines.
- Witnessing all cleaning activities which include Mechanical Cleaning, Water flushing with In-line cleaning device, Hydro-blasting or Water jetting, Air blowing, Silent Steam blowing, Chemical cleaning.
- Attending for Final Closure of Vessels & Tanks.
- Final leak testing, Nitrogen purging and gas test.
- Working in team for Commissioning and Startup activities.
- Compiling P&ID's and preparing Simplified P&ID drawing in Excel format.
TRAININGS/ SEMINARS AND MEETINGS
- Industrial Training in Operation, Safety, Health and Environment at Rashtriya Chemicals and Fertilizers, Bombay, India.
- On-job Training at Khammam Chemical Refinery - Deuterium Extraction Unit, Government of India.
- Training on Productivity & Total Quality Management, conducted by Indian Institute of Workers Education, Bombay, India.
- Training on Human Performance Requirement at Work Site, conducted by Heavy Water Board, Mumbai, Department of Atomic Energy, Government of India.
- Training on Root Cause Analysis, conducted by HRD Section, Heavy Water Board, Department of Atomic Energy, India.
- Training on Improving Supervisory Performance, conducted by Andhra Pradesh Productivity Council, Hyderabad, Government of Andhra Pradesh, India.
- Training in Senior First Aid & Rescue methods by St. John Ambulance Association, New Delhi, India.
- Participation in Leadership Development Program conducted jointly by Department of Atomic Energy & Indian Institute of Workers Education, Mumbai, India.
- Time to time participation in Seminars on Industrial Safety and Fire Fighting, conducted by Heavy Water Plant, Department of Atomic Energy, Manuguru, India.
- Participation in Plant Safety Committee, Safety Surveillance Committee, Emergency Preparedness, and On-site/Off-site Emergency Rescue Drill meetings.
- Vendor Training on De-mineralization & Condensate Polishing, by Christ Kennicott Water Technology Limited, West Midlands, UK.
Achievements
- Took active part in creating and carrying out Zero Discharge – a cost effective program, by implementing recirculation of treated effluent water for the dilution of process drain water to bring down the temperature from 700 C to 500 C thereby reduction of 2500 M3/hr in intake water, which was earlier used for dilution.
- Played dynamic role in the assigned area of operation while achieving ISO 9001 & 14001 Certification to the Company.
- Created and implemented plant modifications in the area of scope under Small Group Activities.
WORK EXPOSURE
* Proficient experience as Supervisor in the functional areas of various units like:
Deuterium Oxide Extraction Unit, H2S Generation & Liquefaction Unit, Distillation Unit, Raw Water Pre-Treatment Plant, Demineralization Plant, Vacuum De-Aeration System, Thermal De-Aeration System, Nitrogen Generation System, Compressed Air Plant, Cooling Water System, Effluent Treatment Plant, Refrigeration Unit, Fire Water System.
* Exposure in commissioning, operation, startup/shut down of above units.
* Exceptional experience in Water Treatment.
* Experience in De-mineralization, Vacuum/Thermal De-Aeration, Distillation.
* Excellent experience as in Pre-commissioning, Commissioning & Start-up of Utilities & Off-sites project of YANSAB, Yanbu National Petrochemical Company – consisting of Demineralization Unit, Compressed Air Plant, Boilers (Macchi make), Turbo Generators, Sea & Cooling Water System, Waste Water Treatment Plant, Flare & Incineration System, Fire Water System, Gas Metering Stations.
* Experience in operating various types of equipment viz., different type of Pumps, Compressors, Blowers, Valves, Heat Exchangers, Tanks, and Vessels.
* Familiarity in dealing with various instruments.
* Exposure in handling various types of Hazardous chemicals like Sulphuric Acid, Hydrochloric Acid, Caustic soda, Chlorine, Hydrazine etc.
* Acquaintance in safe handling huge quantity (400 tons) of Hydrogen Sulfide gas and liquid.
ACADEMIC PROFILE
B.S. (Chemistry)
Degree in Bachelor of Science (Graduation) with Chemistry, Physics and Mathematics
Intermediate
10+2 with Chemistry, Physics and Mathematics
Professional Certificate
P.G. Diploma (Computers) in System Management
PERSONAL INFORMATION
Date of Birth 28 August 1964
Citizenship Indian
Marital Status Married, 2 children
Passport Details G 3233057 Expiry Date: 08/05/2017
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