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Resume #77131

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EXPERIENCE

TENNECO, Grass Lake, MI., 11/03 to 10/30/08
SR. STAFF ENGINEER - ADVANCED MANUFACTURING ENGINEERING
* Responsible to lead new advanced process technology projects
* Responsible to manage the core competency teams to successfully launch of new products
* Manage capital and tooling budgets
* Develop and monitor capacity analysis for all North American Plants
* Develop manufacturing process designs and coordinate with tooling and equipment sources for construction & validation
* Develop and manage new suppliers for advanced manufacturing process technologies Shell Forming/Welding, Spin Forming and Converter/DOC/DPF Canning
* Negotiate contracts for equipment and tooling with selected suppliers.
* Coordinate Capital and tooling acquisitions, analysis and strategies
* Lead Core Competency Teams
* Drive standardization throughout TENNECO
* Support Customer teams with quotes, designs, VA/VE initiatives and technical presentations

Successfully managed the launches of Shell Welding, Spin Forming and Canning Technology to various new Tenneco programs:

DR Diesel, GMT 345, GMT 900, FORD P356, ITEC, DCX DC-DH/DM, JC 49, TOYOTA TUNDRA, TOYOTA RAV4, TOYOTA LEXUS

Current programs in launch:

FORD T1 / VN 127, DCX DS 09, GMX, CATERPILLAR, JOHN DEER

EBERSPAECHER NORTH AMERICA, Novi, MI., 01/03 to 11/03
SR. PROJECT ENGINEER OPERATIONS
Responsible for launch of new programs into production.
Functional responsibilities include all costing and quotation to the customer, supporting Product Design and Development team in pursuing new businesses, managing supplier quality (PSO, PPAP)
Develop and manage equipment and stamping components vendors
(Tier 1 supplier of exhaust system, heaters for cars and trucks)

Launched programs include DCC LX exhaust system and Mercedes M-Class exhaust system

WITZENMANN USA, Warren, MI., 03/01 to 01/03 PRODUCTION ENGINEERING MANAGER
Responsible for the Production Engineering Department of the North American start up division of Witzenmann GmbH
Functional responsibilities included all production quotations, new equipment specifications, process development and set up, plant layout and vendor management.
(Supplier of flexible metal products using tube welding, hydro forming, automated assembly, CNC bending and stamping technologies)

* Established the Production Engineering Department for the start-up operation
* Set up process and line layout of a 50,000 square foot manufacturing facility in Warren, Michigan
* Develop and manage quoting system for all US businesses
* Identify and develop US vendor base for tooling and equipment
* Authored or approved all machine and process specifications for the US operation
* Coordinator of technology transfer team to share information from Germany to the US operation
* Responsible for individual project budget and timing

Major projects included:
o Air tube Damper for fuel rail system Bosch, Siemens, Daimler-Chrysler, Volvo o Exhaust Gas Recirculation (EGR) for GM EPSILON
o GM DELTA decoupling elements o Metal bellows for ARVIN MERITOR

WITZENMANN GmbH, Pforzheim / Germany, 02/98 to 02/01
PROJECT MANAGER
Responsible for all projects at the US facility Salem, New Hampshire
Functional responsibilities included all aspects of project management
(Parent company of Witzenmann USA)

* Manage and control project budget and timing
* Responsible for Purchasing of equipment and tooling for new projects
* Costing of new machinery and equipment
* Procurement of new machinery and equipment from Germany for the US plant
* Determine production costs for product pricing
* Launch all new products into production
* Advise Sales managers in quoting
* Coordinate and manage from Germany the transition of new processes and equipment to the US operations
* Responsible for production and testing of prototypes

Major projects included:
o Metal bellows for NELSON ENFORCER, NELSON ECHO
o Medical Bellows for MEDRONIC, GISH, AVECOR
o Flexible hoses for EPIC

ERICH NEUMAYER, Hausach, Germany, 09/95 to 02/98
PROJECT MANAGER
Responsible for all projects from VOLVO, SCANIA, SAAB, HALDEX
Functional responsibilities included all aspects of project management
(Tier 1 supplier of fasteners, hot and cold formed steel components to the automotive industry)
* Calculation of production costs for product pricing
* Launch all new products into production
* Responsible for specifications and procurements of Hot and Cold Forming machines
* Manage, control project budget and project timing
Major projects:
Market study and feasibility study for Investments and Joint Ventures in Vietnam. Visit and negotiate with the CEO potential Joint Venture Partners in Vietnam.
EDUCATION / TRAINING:

University of Bochum (RUB), Germany,
Master of Science in Mechanical Engineering May 1995
Emphasis in Process Engineering (chemical processing)
Diplom thesis 1: Alternative Energy: Solar power plants
Diplom thesis 2: Separation of chemical industry gases from fluids

* Internship at Klaus Union Pumps and Fittings / Germany
* Internship at ThyssenKrupp casting/pouring department /Germany
* Technology of metal forming / VDI, Germany
* Project Management / VDI, Germany
* Time Management / Langhals, Germany
* Accounting and costing methods / WI, Germany
* Set-up Reduction / WI, Germany
* Technique of Presentation, Langhals, Germany
* FMEA / Dockendorf, Germany
* Production Technology for Metal Bellows, Liner, and Braiding / WI, Germany
* Program Management for the Experienced Engineer / SAE, Troy, Michigan
* Engineering Change Management / DCC, Auburn Hills, Michigan
* Lean Manufacturing / University of Ann Arbor, Michigan
* Lean Process and Product Development / University of Ann Arbor, Michigan
* Six Sigma Black Belt Certification Training. Tenneco, Monroe, Michigan

COMPUTER SKILLS
All MS Office programs
AS 400 CAD BCT
SAP IQ FMEA 4.0 VIS
Machine Controller Software: Siemens, Festo, Beckhoff, Allen Bradley, Texas Instruments, Fanuc

LANGUAGES:
1. German – fluent
2. Vietnamese – fluent
3. French – basic
4. Spanish - basic

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