Resume - Rich experience in LNG panel operations.

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Resume #83120

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Detailed Working Experience
AT
Hazira LNG Private Limited; SHELL, Hazira

Hazira LNG Pvt Ltd is a joint venture between Shell Gas B V (74%) & Total Gaz Electricite Holdings France (26%). Shell Gas is the part of Royal Dutch Shell group company, involved in gas business worldwide. Hazira LNG terminal was set up about 4 years back in India with initial investment of about 600 millions USD. Here the company activities involve import of LNG, Storage, Re-gasification and supply of Natural gas to customers on need basis through cross country pipeline.

About SHELL
The Shell Group is a global energy & petrochemicals conglomerate, operating in more than 140 countries. Activities of Shell include exploration for oil & natural gas, marketing, transportation and trading of oil & gas.

About Hazira LNG Terminal
The world-scale LNG terminal includes LNG storage and re-gasification coupled with adequate infrastructure is laid out for a capacity of 5 million tones of LNG per annum. Though the initial throughput capacity is 2.4 MTPA, marginal incremental investments in some equipment will enhance the capacity to 5 MTPA.

1. Built entirely on reclaimed land - 36 hectares
2. 80 Ha of reclaimed land for world-class port under development
3. High-tech cryogenic storage tanks with top-of-line capacity
4. Re-gasification facility safely converts LNG to gas
5. Strategic location, with access to national pipeline grid
6. Pipeline DN 700 from Hazira to Mora (17.44KM)
7. All weather port has an approach channel of about 1000m, turning circle of 600m and dredged depth of 12m chart datum with a capacity to accommodate larger vessels using tidal variance.

Receipt, storage & supply of LNG to the HLPL Export pipeline through following operational experience:
* Central control room operation of DCS Centum CS 3000 supplied by YOKOGAWA
* Three 16" x 80' Fully powered Unloading arms type RCMA 'S' (Rotating
* counterweighted Marine Arm with structure ) supplied by FMC Energy systems.
* Telescopic Gangway tower & Jib Crane supplied by Verhoef Aluminium Scheepsbouw industrie B. V.
* Two full containment refrigerated LNG storage tanks of 160000 m3 net storage capacity per tank ( boil off rate - 0.05% per day
* Two stages High & Low capacity LNG In tank pumps having capacity of 475 &130 m3/hr are centrifugal vertical can mounted type with internal submerged motor directly coupled to the pump supplied by Ebara International Corporation, Cryodynamics Division, USA
* Two horizontal, balanced opposed, four cylinder, two stages, double acting, non lubricated type cryogenic LNG Boil-off gas reciprocating compressors having capacity of 9715 kg/hr supplied by Ishikawajima-Harima Heavy Industries Co. Ltd (IHI)
* One horizontal, balanced opposed, four cylinder, three stages, double acting, Minimum send out reciprocating compressors having capacity of 1110 m3/hr supplied by Kirlosker pneumatic co. Ltd.,Pune
* Recondenser
* 16 &13 stages High & Low capacity LNG High pressure pumps having capacity of 475 &147 m3/hr are submerged motor driven centrifugal vertical can mounted type cryogenic pumps with suction vessel supplied by Ebara International Corporation, Cryodynamics Division, USA
* Three Nos of Sea Water Open Rack Vaporiser consists of a panel of vertical, finned heat transfer tubes supplied by KOBE STEEL LTD, Japan
* One Submerged combustion vaporizer consists of stainless steel tube bundle supplied by Sumitommo Precision products co ltd
* Gas Metering Unit is supplied by MECI s.a.s. equipped with Ultrasonic Flow meter, One Gas Chromatograph and flow computer.
* Three units of Single shaft Tempest 7.9 MW,9372KVA, 6.6KV,50Hz (DLE Dual fuel) Gas Turbine supplied by SIEMENS for power generation
* 1250KVA Emergency Diesel Generator supplied by Cummins India Ltd
* Utilities associated with Fuel gas system, Instrumentation system, Fire water System, Potable Water System, Intake Sea water cleaning with bar and band screens and distribution system, Desalination, Nitrogen Unloading, storage and distribution system, Diesel Unloading, storage, treatment(PALL) and distribution system,, Effluent treatment and Biotreater plant, Flare system.
* ECU (Electro chlorination package) Production of sodium hypo chloride using sea water as the raw material.
* F&G systems includes Heat detectors, UV flame detectors, Open path gas detectors, O2 gas detectors, H2 catalytic gas detectors,Manual call points.
* Monitoring process and equipment performances and related maintenance activities on days to ensure safe & smooth operation of the plant.
* Handling day-to-day operational activities of the LNG terminal. Coordinate and control operations of LNG terminal and gas transmission network, ensuring optimum operating conditions., start up and shut down activities within the operating window.
* Involved in writing reviewing of P&IDs, Procedures, Work Instructions and HAZOP studies for new modifications in the unit
* Executing PACER-Permit to Work system, participating in HAZOP, job safety analysis and risk assessment plans.
* Working in Exaquantum software for process analysis

Training

- Distributed Control System from Yokogawa Training Institute, Bangalore.
- Gas turbine Operation & Maintenance on Tempest model, course conducted by Siemens at Hazira, India
- Gas compressor operation & Maintenance from IHI, Japan
- LNG Operator Training course Certified as LNG operation professional by Gas technology institute with distinction (USA)

Safety skills

- Acts as Deputy Incident Controller in the event of an emergency on any of the facilities, to direct and coordinate all activities.
- Shell certified Authorized Gas Tester
- Fire Fighting & SCBA training by Gujarat Gas co. Ltd (A British Co.)
- Operating experience of Crowcon Triple plus, MSA make, Bacharach make explosimeters

Detailed Working Experience
AT
INDIAN PETROCHEMICALS CORPORATION LIMITED, GANDHAR
GCU - OSBL (ETHYLENE TERMINAL)
Panel Operations
* Operating experience of Tata Honeywell made Distributed Control System known as TDC - 3000
* Monitoring & control of continuous processes - start up, shut down, emergency procedures.
* Handling process sequence, system alarms & messages.
* Monitoring & changing status of process parameters.
Field Operations
Receipt -UNLOADING ARMS
* Import / Export of Cryogenic Liquid - Ethylene, Propylene, Naphtha, Caustic, EO/EG by Mother Vessels (Cargo) through 8" & 6" hydraulically operated unloading arms made by Woodfield Systems Limited, England from Jetty.
STORAGE TANKS
* Cryogenic Liquid Ethylene at -103 ¢XC is stored in Two nos. of double wall Cryogenic atmospheric pressure storage tanks made by Motherwell Bridge Projects Ltd; England having capacity of each tank is 11800M3.
SUPPLY / TRANSFER - PUMPS
* Supply of Liquid Ethylene to user plants - VCM, HDPE, EO / EG by two nos. of Vertical six stages centrifugal with submerged motor driven ethylene Ebara Pumps (In-tank Installation) in each tank made by Ebara International Corporation, Cryodynamics division, U.S.A.
* Two nos. of vertical single stage centrifugal high-speed pumps with integral gear each having capacity of 18 m3/hr made by Nikisso SunStrand, Japan for high pressure of Ethylene.
* Two nos. of single stage centrifugal booster pumps having capacity of each pump is 38 m3/hr. made by Gabbioneta, Italy.
HEATERS
* Three nos. of direct steam heated Ethylene vaporizers made by Amstrong Chemtec Pte, Singapore having total capacity of 43.5 TPH.
COMPRESSORS
Ethylene Vapors (Boil-off gas) handling
* Ethylene vapors are handled by two nos. of two stage double acting reciprocating oil free Ethylene compressors with labyrinth pistons made by Sulzer Burckhardt, Winterthur, Switzerland each having capacity of 1780 kg/hr.
Propylene Vapors (Boil-off gas) handling
* Propylene vapors are handled by two nos. of single stage double acting reciprocating oil free propylene compressors with labyrinth pistons made by Sulzer Burckhardt, Winterthur, Switzerland each having capacity of 6800 kg/hr.
SPHERES
* Storage of C2 -C3 (Ethane / Propane), off spec. Ethylene, off spec Propylene in three nos. of 14.5 meter dia. Spheres each having capacity of 1596 m3/hr. and its supply to Gas Cracker Unit.

Detailed Working Experience
AT
RELIANCE INDUSTRIES LIMITED, HAZIRA
ETHYLENE & PROPYLENE TERMINAL & GCU STORAGE AREA

Panel Operations
- Operating experience of Taylor made Distributed Control System known as MOD - 300 & ABB made Advent system.
Field Operations
Receipt -UNLOADING ARMS
- Import / Export of Cryogenic Liquid - Ethylene, Propylene, LPG, by Reliance lighterage vessels (Cargo), Butene VCM Peraxylene Diesel, EDC & many other liquefied hydrocarbons through 8" x 50' hydraulically operated unloading arms (Rotating counter weighted marine arms) on jetty made by Food machine Corporation, Europe SENS CADEX.
Storage-TANKS
- Cryogenic Liquid Ethylene at -103 ¢XC is stored in Two Nos. of double wall Cryogenic atmospheric storage tanks & Liquid Propylene at -47 ¢XC is stored in one no. of double wall atmospheric storage tanks each having capacity of 17,500 m3 made by LGA Gastechnik, Germany.
Supply / Transfer - PUMPS
- Supply of Liquid Ethylene to user plants - VCM, HDPE, EO / EG & Liquid Propylene to polypropylene plant by
ƒæ Two nos. of Ethylene & two nos. of Propylene Vertical single stage centrifugal with submerged motor driven ethylene Ebara Pumps (in-tank Installation) in each tank made by Cryodynamics Co., Ebara group, U.S.A. each having capacity of 90 m3/hr.
- Two nos. of Ethylene & two nos. of Propylene Vertical single stage centrifugal high-speed Sundyne pumps with integral gear each having capacity of 90 m3/hr made by SunStrand Fluid handling, France for boost up pressure.
Compressors
Ethylene & Propylene Vapors (Boil-off gas) handling
- Three nos. of three stages double acting reciprocating oil free compressors with labyrinth pistons for Ethylene services & three nos. of two stages double acting reciprocating oil free compressors with labyrinth pistons for Propylene services made by Sulzer Burckhardt, Winterthur, Switzerland each having capacity of 3550 kg/hr.& 1750 kg/hr.
- FLARE
* Managing the flare system of Hazira petrochemicals complex.

* Commissioning of Propylene storage tanks & GCU storage area - major activities include inerting, purging, sweetening, cooldown & storage.

- Heaters
- Three nos. of indirect steam heated Ethylene vaporizers having capacity of 36 TPH.

- Operating Experience of following fire protection system
* Fire water / foam monitors
* Foam tanks & pumps
* Hydrants
* Portable fire extinguishers.
* LEL leak detectors
* Smoke detectors
* Deluge system with quartzoid bulbs

- Commissioning of Propylene storage tanks & GCU storage area major activities include inerting, purging, sweetening, cooldown & storage.

* Hydrocarbons handled at Gas Cracker Storage Area.

Liquid Dia x Ht. in m Type Capacity in m3
AGO 60 x 20 FLRF 2 nos. x 56549
Naphtha 60 x 20 FLRF 2 nos. x 56549
NGL 60 x 20 FLRF 2 nos. x 56549
Paraxylene 30 x 20 CRF + 2 nos. x 14137
Acetic Acid 12 x 17.5 CRF + 2 nos. x 1979
CBFS 15.5 x 20 CRF 2 nos. x 3774
C5 Cut 10.5 x 12.5 DRF + 1 no. x 1082
C6 - C8 Cut 20.5 x 20 IRF + 1 no. x 6601
RPG 20.5 x 20 CRF+ 2 nos. x 6601
Benzene 26.5 x 20 IFR+ 2 nos. x 11031
Tolune 8.5 x 12 IFR+ 2 nos. x 681
C6-C8 Raffinate 9.5 x 10 FLRF+ 2 nos. x 709
C8 Stream 12.5 x 17.5 CRF+ 2 nos. x 2148
Extract Xylene 30 x 20 CRF+ 2 nos. x 14137
Off spec propylene 14 Sphere 1437
Run down propylene 14 Sphere 1437
Off spec Ethylene 14 Sphere 2 nos. x 1437
Run down Ethylene 14 Sphere 1437
Mixed C4 21 Sphere 4849
C4 Raffinate 18 Sphere 2 nos. x 3054

* FLRF: Floating Roof
* IFR: Internal Floating Roof
* DRF: Dome Roof
* +: Nitrogen blanketed

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