Resume - Panel operation as well as field operation experience

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Resume #84185

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Application for the post of PANEL / LEAD OPERATOR

I am a graduate in Chemistry. I have passed in first class. I am now working in SPIC Ltd, Tuticorin. One of the largest petrochemical industries in south India. I am having 12 years experience in Operations regarding Field operation as well as DCS operation in Ammonia plant operations, which consists of Tank farm, Hydro treating, Hydro desulfurisation of Naphtha, Steam Naphtha catalytic reforming, SYN GAS COMPRESSOR LOOP, Hydrogen manufacturing units and AMMONIA and LPG Terminal operations.

POST APPLIED FOR PANEL / LEAD OPERATOR

Age: 34 Years
Date of Birth: 18-10-1974
Marital Status Married

Academic Qualification
Degree in Bachelor of Science (Chemistry), Madurai Kamarajar university,
Diploma in Industrial Safety, Annamalai University, India
Experience 6 12 YEARS

Languages Known Tamil Read, Write & Speak
English Read, Write & Speak
Arabic speak

EDUCATIONAL QUALIFICATIONS
Graduate in Bachelor of Science (Chemistry)
Trained in Fire Protection and Fire Fighting
Trained in DCS Training Course at SPIC
EXPERIENCE
12 Years in Ammonia Plant In SPIC Ltd, Tuticorin.
POSITIONS HELD
Presently employed in Southern Petrochemical Industries Ltd., Tuticorin 12.11.1996 – 12.05.1998(1½ years)Rigorous training in SPIC, Tuticorin
12.05.1998 to 25.04.2004 Technician in Ammonia Plant SPIC Ltd., Tuticorin
04.02.2008 to still date Senior Technician in Chevron Caltex India from Spic
Deputation Experience
04-05-1998 – 18.06.2001(2 year) Bharat Petroleum Corporation Ltd., Mumbai Refinery Unit, and its LPG Terminal in Ratnagiri.
OVERSEAS EXPERIENCE
26.04.2004 – 28.12.2007(3.5 years) Indo Jordan Chemicals Ltd., H.K.Jordan

EXPERIENCE IN TECHNICAL
* Experienced around 12 years (Including 1½ years of rigorous training)
* Oil (Naphtha) de sulfurisation, hydro treating
. Unloading of LPG and AMMONIA from ship and Storage
Operation and Utility areas of one of the largest Petrochemical Plant in India, i.e. Southern Petrochemical Industries Corporation Ltd, (SPIC)
* Well versed in the operations of Steam Turbines, Turbo Generators, Compressors, Fans, Blowers, High Capacity Pumps, Vessels and Columns and other related Equipments.
* Instrument cascading valve operations and Unit operations

* Experience in pre-commissioning, commissioning, stabilizing & running the plant and Emergency Handling in Southern Petrochemical Industries Corporation Ltd,
M. MUTHU RAJA
SUMMARY OF JOB EXPERIENCE
* Pneumatic and DCS Process Plant Operation with cascading operation
* Naphtha Storage – Tank Farm.Storage and maintenance of FLOATING ROOF TANKS
.Naphtha desulphurization, Hydrofining
.Unloading of LPG from ship and storage
* Various Types of Power Generation Units (Gas Turbine & Steam Turbo Generators)
* Instrument Air Drying System.
* Compressors, Turbines, Blowers, High capacity Pumps, Fans, Vessels and Columns, Heat exchangers, Filters and other related equipments
DETAILS OF EXPERIENCE-CLASSIFIED

* General
* Electrical system
* Mechanical. Maintenance System,
ProcessInstrumentation System * Safety and Fire
Protection
* Product Handling System
NATURE OF JOBS
* Routine Observation of process variables and maintaining process parameters.
. Logging the process variables.
* Raise PTW / Work Orders for maintenance to respective departments.
* Guiding Field operation to the Junior Operators training.
* Communicate the operation to the supervisor in ¬charge of the shift.
. * Giving Training to Junior Operators / Trainees..

CONTROL ROOM EXPERIENCE
System: Yokogawa Centum – XL DCS System
This is complete, integrated solution for total factory management. The 32 bit RISC architecture YEWCOM supervisory computer, linked by 10 Mbps map based SV net to Centum and the Centum distributed control system, interlinked by 1 Mbps HF BUS multi master process data high way.
CENTUM can be used in combination with YEWPACK control system and with single loop YEW SERIES 80 instruments.
CENTUM can also be linked by gateway to the YEWMAC distributed factory automation computer system, used for super vision and management of discrete processes and to various types of PLC.
SPECIAL FEATURES
Dynamic multi window function Graphical Panel.
1. Control group panel
2. Trend group panel-Real time and Historical trends.
3. Overview Panel
4. Alarm Summary Panel
5. Tuning Panel
All the above set panels are provided with touch targets for extension transfer to another display.
Specially designed operator key board consisting of control keys, the panel select keys the data entry keys and the mode change keys is used for normal operation and monitoring.

STORAGE AND HANDLING(TANK FARM)
Operating experience of handling five tanks of naphtha each with 55000 barrels capacity with FLOATING ROOF and HDO Tanks with 50000 barrels capacity two numbers.
HYDROTREATING (Naphtha Desulfurisation)
To remove Sulfur content from 1500 ppm to 0.5 ppm in process Naphtha fired heater. Two reciprocating Hydrogen compressor, condense separators, Distillation column with Reboiler and Reflux condenser and reactor with COMOX zinc oxide catalyst.
REFORMER (Hydrocarbon CATALYTIC Cracking)
ICI Steam - Naphtha reforming process.
Having 90 nos. of top fired burners and a furnace. Two sets of ID and FD fans and Five nos. of heat recovery boilers. The reformer furnace operates at atmospheric pressure. In secondary reformer, methane is cracked into CO and H2. The RGB (Reformed Gas Boiler) generates 106 KSC steam.
UNLOADING OF LPG AND STORAGE
Experience in unloading of LPG using chiksan manual rotary counter weighted marine arm. The unloading rate is 2785 TPH. Storage capacity is 8500MT. I am experienced in pre-stock and opening stock calculations and storage.And also in the safety systems in storage and loading of LPG.
UNLOADING OF AMMONIA FROM SHIP TO STORAGE TANKS
Having experienced in Ammonia storage facility of 20,000MT at -300 C in harbour terminal unit, involves Ammonia pumps, reciprocation compressors. oil injected screw compressors. Unloading of Ammonia at rate of 500MT per hourfrom ship to tank.

Experience in Erection, Pre-Commissioning, Commissioning and Post-Commissioning activities of LPG UNLOADING 10'' LINE upto 7 km on line from LPG unloading arm to on shore tank. Commissioning experience in,

 Super Heater
 Steam Turbine
 Gasket Bursting
 Steam and Air Blowing of lines

HYDROGEN MANUFACTURING UNIT EXPERIENCE:

Hydrogen manufactured from INERT GAS and bleed of from SYN GAS Compressor to maintain H2 receiver pressure which is used for hydro treating and hydro -desulfulisation reactions.

Absorber Columns
Experience in operating different types of Absorber Columns having valve trays, bubble cap trays and packed columns.
Stripper Columns
Well experienced in operating stripper columns, reboilers and regeneration..
Distillation Columns
Well experienced in operating and maintaining different parameters in Distillation columns, its internal arrangements and trouble shooting.
Separators Having experience in handling vertical and horizontal separators and maintaining interphase levels and controllers.

ALSO EXPERIENCED IN
INSTRUMENT AIR SYSTEM - Start up and shut down of Instrument Air Compressor, air-drying and regeneration- 3 reciprocating compressors each having capacity of 750 NM3 (27000 cft) of air and a pair of drying tower in which Silica Gel is used as drying medium. Well versed in cascading valve operation systems.
TURNAROUND EXPERIENCE -- Having Experience with many Annual Turn Around and experienced with removal and charging of catalyst from reformer, converter, high temp and low temp shift reactors and critical vessels.
QUALITY CIRCLE TEAM - Member of QCT. Given many suggestions in view of productivity improvement and energy saving.
SAFETY
HAZOP STUDY TEAM - Member of hazop Study Team. Identified all the hazard potentials in the plant and make suggestions to rectify the conditions. Carrying out planned inspections and safety tours.
TRIP DRILL - Once in two months trip drill is conducted to ensure the efficiency of the operator to act fast in emergency.
MOCK DRILL-Once in-three months safety mock drill is conducted. Officials will inform a dangerous condition in our area and they will declare emergency. All the personnel will handle the situation efficiently, quickly and properly.
SAFETY PROCEDURES - Well experienced in handing over any equipment for maintenance in a SAFE WAY knowing all procedures like ELECTRICAL CLEARANCE, CABLE Disconnection / Connection, isolation, flushing, purging etc.

* Good experience in following all safety procedures to be followed during Vessel Entry, Hot work like welding,cutting, DIG work, high elevation job, excavation jobs etc.
* Having good knowledge about LEL, & HEL of various chemicals and about OSHA standards and UN numbers.
* Well trained in using H2S detectors, Gas monitors, Escape sets etc.
PTW SYSTEM - Experienced in preparation, issuing and following up of permit systems for Hot work, Cold work, Vessel Entry, Road closer, Excavation, work etc.
PPES - Well trained in wearing and using all Personal Protective Equipments (PPE), Self Contained Breathing Apparatus (SCBA) etc.
FIRE FIGHTING EC
. Well trained in operating all types of fire ¬extinguishers.
. Attended intensive fire fighting
* Experienced in Fire protection and put-off procedures in Tank forms.
* Well versed in On-site and Off Site Emergency Preparedness Plan.

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