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Seeking senior level assignments in Plant Operations, Erection & Commissioning with an organisation of repute

PROFESSIONAL SYNOPSIS

Ħ A competent professional with over 8 years of experience in Plant Operations, Erection & Commissioning & Process Improvement.
Ħ Currently associated with Shuaiba Oxygen Company, Kuwait as Shift Manager.
Ħ Expertise in managing erection & commissioning of new systems; for maximum service efficiency.
Ħ Deft in devising short and long range objectives and business - centric strategies to ensure continued operational excellence of plant equipment.
Ħ Expertise in managing the operations & maintenance of facilities and installation of new systems for maximum service efficiency.
Ħ Skilled in enhancing the process operations; thereby achieving the required quality level in the products.
Ħ Knowledge of handling the following units of a plant:
- Gas plant - Air Separation Unit (ASU 1550 TPD).
- Petrochemical plant - Ethylene Oxide & Ethylene Glycol Plant. & Glycol ethers
- Water treatment - Sewage water treatment & Cooling Water Treatment.
Ħ An effective communicator with strong analytical, problem solving, troubleshooting, leadership skills and organizational abilities.

AREAS OF EXPERTISE

Plant Operations
ı Assisting the staffs for the pre - opening budget and setting up of the plant.
ı Generating monthly and weekly plant performance report.
ı Preparing the budgets for energy consumption, repairs and spares as per system operating parameters without hampering the operations.
ı Supporting in the overall effectiveness and operations of the plant by following industry or plant specific guidelines related to safety practices.
ı Issuing Different Safety work permits as per requirement for the process demand
ı Running the plant in different modes as per customer demands for the products

Erection & Commissioning

ı Handling design, erection, testing and commissioning of equipments, providing utility services to the equipments for smooth operations.
ı Troubleshooting problems arising in the total execution of job with minimum time lag.
ı Taking stringent quality measures including preparation / maintaining necessary documents and to ensure compliance with standards.

Process Improvement
ı Heading process design & development department and identifying scope for:
- Planning, implementing & monitoring technological changes to enhance productivity.
- Modifications in equipments, process flow, working practices, consumables, power for controlling & reducing conversion cost per unit produced.
ı Executing cost saving techniques/ measures and modifications to achieve substantial reduction in O&M expenditures and work within the budget.
ı Handing process development as, including preparation of, Standard Operating Procedures and Control Plans.
ı Completing continuous improvement projects to improve the Process capability and reduce the cycle time.

CAREER CONTOUR

Since Apr¡¦08 with Shuaiba Oxygen Company, Kuwait as Shift Manager Air Separation Unit

ı Responsible for managing safe operation of ASU with Standard Operating Procedure, including day to day activities of the plant.
ı Handling smooth operation of the plant & achieving maximum production with minimum losses & minimum down time.
ı Maintaining production quality & presenting report to higher authorities on daily production.
ı During commissioning P&ID review & checks done, also done material balance & energy balance of the plant, Familiar with various basic chemical calculations & basic of chemical engineering.
ı Handling DCS of Yokogawa Centum CS 3000.

Attainments
ı Activity involved in erection & commissioning of the plant with Air Liquid Engineering, France.
ı Achieved maximum production as per design of the plant
ı Ran the plant in single machine case by achieving the purities of product.
ı Undertaken Maximum argon production by controlling the purity.
ı Efficiently started Liquid argon production within 20 hrs.

Jul¡¦07-Apr¡¦08 with Reliance Industries Limited, location as Manager Ethylene Oxide and Ethylene Glycol Plant
(Formerly I.P.C.L. Nagothane)
ı Handling safe operation of Mono Ethylene Glycol section with standard operating procedure, including day to day activities involved in the plant.

Attainments
ı Handled Plug Flow Reactor, Evaporators, MEG Column and DEG Column, Advanced Process Control of Aspentech DMC Plus.
ı Ran the plant 130% of plant design capacity.

Sept¡¦04-Jun¡¦07 with Inox Air Products Ltd., Dolvi Plant as Shift Engineer Air Separation Unit

ı Administering commissioning P&ID review & checks including material balance & energy balance of the plant.

Attainments
ı Activity involved in erection & commissioning of the plant with BOC team.
ı Started liquid argon production within 24 hrs

Apr¡¦03-Aug¡¦04 with GE Betz India Ltd., Mumbai as Application Engineer-Water Treatment
ı Monitoring cooling water & sewage water treatment analysis & process.
ı Fixing the dosing of water treatment chemicals as per the reports to control parameters of water at Customers BOC ASU Plants Tarapur, Taloja, Dolvi.
ı Worked in RCF Chembur in STP plant in recycling of Municipal sewage by using Reverse Osmosis, having capacity of 10500 Nm3/Hr of sewage water.
ı Checking the chemical dosages & analysing water.

,
Attainments
ı Induced draft cross flow cooling towers with Recirculation rate of 800 Nm3/Hr & their Cell, water analysis & their parameters control.
ı Suggested one modification for sand filter to reduce the TSS of circulating water.

Jul¡¦01-Mar¡¦03 with Diam Organic Chemical Industries Ltd., Mahad as Chemical Engineer

Attainments
ı Activity involved in erection & commissioning of the plant including safe operation of Plant & Ethoxylation reaction
ı Increased the production by reducing the ethoxylation reaction time
ı Designed one Water collector for vaccum distillation column.

TECHNICAL PURVIEW

ı Knowledge of following:

o Running advanced process control (APC) of ASPENTECH DMC plus o DCS operation of YOKOGAWA CENTUM CS3000
o Handling online trouble shooting of plant o All safety work systems o Integrated managment systems of differnt componies
ı Chemical handled:
o Ethylene Oxide, Mono Ethylene Glycol, Cellosolve, Carbitol, Glycol Ether, Ethyl Alcohol, Water Treatment Chemicals, Liquid Oxygen, Liquid Nitrogen, Liquid Argon, Hydrogen.
ı Equipment Handled:
o Continuous Stirred Tank Reactor, Plug Flow Reactor, Evaporators, MEG Column, DEG Column, EO/EG Storage, Compressors, Campanders.
o Turbines, VFD Based Cryogenic Process Pumps, Continuous Distillation Column, Baby Boilers, Batch Vacuum Distillation and Pumps.

KNOWLEDGE PURVIEW

ı Handling the following main sections of ASU;
o Air Compression Section.
o PPU / TSA Unit.
o Air Expansion Turbine / Turbo Expander.
o Distillation Columns (Fractionation Process).
o Argon Column & N2 Stripper.
o Product Storage & Handling Section.
o Back Up Section.
o Loading & Un-Loading Section.
ı Managing the following main sections of EO/EG plant:
o EO Reaction.
o EO Stripping.
o EO Compression & Recovery.
o Glycol Reaction o Evaporation o MEG Recovery.
o DEG Recovery.
o EO/EG Storage.

ACADEMIA

ı B.Tech. (Petro Chemical Technology) from Dr. Babasaheb Ambedkar Technological University Lonere, in 2001. Secured 64.5%.
ı Diploma in Engineering (Chemical) from Board of Technical Education Mumbai in 1998. Secured 70.44%.

Other Qualifications
ı Diploma in Production Management from NIIIRD Chennai.
ı Diploma in Export & Import Management from Welingkar College, Mumbai

COMPUTER SKILLS
ı Knowledge of MS-Office, Internet Applications & E-Mail.

TRAININGS UNDERTAKEN
ı General Gases & Hydrocarbon Risks in ASU.
ı Various Safety Trainings.

CERTIFICATION

ı Certificate course for internal auditor in ISO 9001-2000.

PERSONAL DOSSIER
Date of Birth: 24th April 1976
Nationality: Indian
Marital Status: Married
Driving License: Kuwait Valid driving license
Languages Known: English & Hindi

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