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Resume #4840
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P&L / Budgets / Startups / Plant Operations / Logistics / Patents
Laboratory Instrumentation / Technical Training & Support / TQM Process Troubleshooting Contract Negotiations / R&D
A senior oil and gas technologist brings over thirty years experience in progressively responsible leadership roles in the petroleum and chemical industry. A proven track record in startup and management of platform and plant operations, directing laboratory functions, managing regulatory compliance, negotiating complex contracts, and delivering global technical training and support..
Career Summary
Intertek Caleb Brett, (Oil Inspection and Testing Laboratory), 2002 to 2004.
Project Manager – SEPCO (Shell Mars & URSA) and BP/Metco (Na Kika, Horn Mountain, Pompano, Mica, King, Nile, Marlin) - manage and facilitate allocation and shrinkage sampling, testing and reporting. Provide production platform and pipeline technical support.
- Manage 3 staff technicians, and coordinate work flow through laboratory management
- Support $1 Billion/mo oil and gas production
- Increased business by 50% in 2003
- Made design improvements in testing equipment to reduce testing time
QA Manager - ISO 9002 compliance, ISO 17025 implementation, upgrade testing equipment including selection and purchase. Method development and trouble-shooting. This was a position I initially filled for three months when hired until the regular QA manager returned from assignment.
John M. Campbell & Company, (Oil & gas consulting firm), 2001 to 2002
Contract Consultant - Managed and facilitated training projects for plant operators in technical operations of NGL production and gas sweetening using PowerPoint, multi-media and training manuals.
ExxonMobil, (Fortune 1/Global 1, $210.3B revenue) 1980 to 2001
Technical Advisor, 1999 to 2001 (Mobil Oil Indonesia)
- Overview – Managed and trained 24 lab techs and supervisors in sour gas processing, analysis, and wellhead testing. Served as technical lead for successful NSO plant start-up and operations de-bottlenecking.
- Accomplishments
- Reduced Mobil Oil Indonesia's produced water oil content to 10 PPM. Isolated and eliminated cause of overboard water problem at offshore platform for North Sumatra Offshore process. Eliminated a 2%+ hydrocarbon presence and severe ocean sheen accompanied by flare opacity by recommending removal of tons of solid material in free water knockout vessel and production separator. Chemical usage used to treat problem reduced from $2K/day to $30/day.
- Resolved severe foaming problem in primary contactor process. Developed special sampling procedure preventing off-gassing of CO2 and H2S in rich amine during sampling. Subsequent analysis provided data that led to resolution of the problem.
Field Chemist, 1992 to 1999 (Mobil Exploration & Production – Coden, AL)
- Overview - Delivered technical support in sour gas plant and platform including all gas and liquid analysis, corrosion & environmental testing, and boiler management. Directed and performed all lab functions (in-house & third party testing, logistics, materials, and troubleshooting), and developed additional in-house tests. Served as back-up plant supervisor while regular managers were on assignment. Delivered training, technical support and consultation worldwide to numerous Mobil facilities.
- Accomplishments
- Served as start –up supervisor after major plant expansion in 1994 that doubled sour gas capacity. Received written commendation for my performance. Duties included managing operators, coordinating maintenance activities, meeting environmental lrequirements, and de-bottlenecking activiies.
- Received patent for new GC method developed at Mobil Exploration & Production. Designed GC method to speciate and measure hydrocarbons that caused severe foaming in primary contactor. Enhanced filtration was introduced, foaming incidents reduced from 20/day to less than 20/year. Sales volumes increased by 40 MMCFD. Patented method was marketed by Mobil to other gas processors.
- Developed in-house wellhead gas testing procedures saving Mobil millions of dollars. Wrote and conducted sampling procedures during well test flow with drilling and completion team. Third party contractor charged $250K/well and required eight weeks to complete testing and report results. In-house results were available within three days of sampling and were more accurate.
- Eliminated severe corrosion causing failed downcomer on SCOT regenerator at Mobil. Isolated root problem of severe corrosion. Discovered high heat stable salts in treating solution, formed by SO2 breakthrough in upstream reactor, caused by catalyst degradation in reactor, triggered by extremely rich fuel gas used to pre-heat tail gas. Switched to sales gas as pre-heater and eliminated all corrosion problems.
- Brought new technology to support production. Introduced a portable pH meter with a stainless steel pH measurement probe that used computer chip technology, was hydrocarbon resistant, and durable. This greatly improved produced water control offshore. Introduced fiber optic device to measure oil in water after steam condensate was contaminated by failed heat exchanger. This technology was then put into evaluation as an overboard water analyzer.
- Provided technical support for corrosion issues involving pipeline scaling and corrosion, including monitoring chemical injection, failure analysis and metering issues.
- Designed laboratories, specified all equipment and methodology for gas processing facilities in Ras Laffan, Qatar and Madura, Indonesia in role of laboratory specialist with Mobil E&P.
- Provided technical support to domestic and international gas processing and oil refineries. Provided testing and technical adnvice to Singapore, SamRef (Saudi Arabia), NSO (Indonesia), Beaumont and Joliet to eliminate process problems in amine sweetening processes.
Early Career -
Senior Lab Technologist – 1980 – 1992 - Mobil Research & Development (Paulsboro, NJ)
- Lab Technician/Leaderman, Mobil Research and Development Corp, fuel blending plant operations, product development and refinery technical support. I managed 3 technicians in an 80 tank battery from 1985-89, coordinating pipeline, rail and truck shipments and deliveries of fuel and components, blending activities, and meeting environmental and safety requirements. I also served as senior lab tech in the products group, where I directed the work of other technicians, while working on refinery and pipeline issues with engineering staff.
Lab Supervisor and Technician - 1973 – 1980 - E.I. du Pont de Nemours and Co – Chambers Works
- Lab Supervisor - Waste water lab. I managed a staff of 18 lab technicians and managed a laboratory with a budget of over $1 MM/yr.
- Technician – Process control lab, pilot plant operations, product quality lab, basic r&d
Chemical Operator - Air Products and Chemicals, Catalyst Div., (1971 to 1973)
- FCC catalyst pilot plant production
- Catalyst operations – extruded, pelleted, extracted catalysts for oil and gas processing
Education and Training
BA - History, Thomas Edison State College, Engineering studies, University of Detroit (National Merit Scholar)
Technical Training: Offshore Water Survival & Helicopter (2002); H2S/PSM Certification: H2S Alive (2000); TQM/CQI Certifications, Mobil, (1997, 1994, 1988); Emergency Response Certifications, Mobil, (1997, 1992); Hazwoper – First Responder/Incident Commander, Mobil, (1999, 1995); Hewlett Packard Chemstation, (1995); GC Maintenance & Repair, Louisiana State University, (1994); Basic & Advanced Chromatography, University of Houston(1993,1994)
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